of Invention: METHOD FOR PRODUCING CATALYTIC METAL | Matter42 Literature
Patent
Atlas literature
Patent
of Invention: METHOD FOR PRODUCING CATALYTIC METAL
Shigeya NARITSUKA
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
FIG. 15
FIG. 16
FIG. 17
FIG. 18
FIG. 19
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
9 independent · 9 dependent
1
Independentcatalytic metal
A method for producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of a catalytic metal on a substrate, the catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature in a high-temperature region where a high affinity between the catalytic metal and the substrate is achieved; (c) lowering the temperature of the catalytic metal from the heating temperature to a low -temperature region where a misfit dislocation is introduced between the substrate and the catalytic metal, and lowering the temperature of the catalytic metal so as to satisfy at l east one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is in an intermediate-temperature region having a temperature lower than the heating temperature and higher than the low-temperature, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the intermediate-temperature region is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is a temperature equal to or lower than the upper in it of the low-temperature region.
2
Dependent← claim 1catalytic metal
The method for producing a catalytic metal layer according to claim 1, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 2 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.2.234.382.823.474.svg 0.307 1.963 Chemistry Black and white
3
Independentcatalytic metal
The method for producing a catalytic metal layer wherein in the step (d), the catalytic metal is crystallized with the temperature maintained at a temperature of (the upper limit of the low-temperature region-150) C or higher.
4
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.7.232.897.1258.989.svg 0.307 3.42 Chemistry Black and white wherein each of the steps (b) to (d) is performed at atmospheric pressure in a hydrogen atmosphere, at atmospheric pressure in an inert atmosphere, or in a vacuum atmosphere.
5
IndependentNiAl₂O₃
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.12.229.1411.1257.1503.svg 0.307 3.427 Chemistry Black and white wherein the catalytic metal is nickel, the substrate is a sapphire substrate, in the step (b), the temperature of the catalytic metal is raised to the heating temperature in a region having a temperature of 900 ° C or higher and 1400 ° C or lower, the region serving as the high-temperature region, and in the step (c), the temperature of the catalytic metal is lowered from the heating temperature to a temperature of (the heating temperature-100) ° C or lower serving as the upper limit of the low-tempera tu re region, and the temperature of the catalytic metal is lowered so as to satisfy at least one of the first requirement in which the temperature of the catalytic metal is lowered at the rate of temperature decrease while the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C, the region serving as the intermediate-temperature region, and the second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes. Page 3 of 9
6
Dependent← claim 5NiAl₂O₃
The method for producing a catalytic metal layer according to claim 5, wherein in the step (b), the temperature of the catalytic metal is raised to the heating temperature and then is maintained at the heating temperature for 5 minutes or more.
7
IndependentNiAl₂O₃
A method f or producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of nickel on a sapphire substrate, the nickel serving as a catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature of 900 ° C or higher and 1400 ° C or lower; (c) lowering the temperature of the catalytic metal from the heating temperature to a temperature of (the heating temperature-100) ° C or lower, and lowering the temperature of the catalytic metal so as to satisfy at least one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is lower than the heating temperature and higher than (the heating temperature-100) ° C, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is (the heating temperature-100) ° C or lower.
8
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 4 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.2.238.383.1265.475.svg 0.307 3.423 Chemistry Black and white
14
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one stroke.
15
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed in such a manner that a portion of the film of the catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
16
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7; and (f) separating the graphene serving as a graphene material from the catalytic metal layer. Page 6 of 9
18
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene material having the desired shape is formed. Page 7 of 9
9
Independentcatalytic metal
The method for producing a catalytic metal lay er wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one strok e.
10
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.6.238.806.1264.898.svg 0.307 3.42 Chemistry Black and white wherein in the step (a), the film composed of the catalytic metal is form e d in such a manner that a portion of the film of th e catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
11
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.14.237.1599.2088.1785.svg 0.62 6.17 Graph Black and white (f) separating the graphene serving as a graphene material from the catalytic metal layer.
12
Dependent← claim 11catalytic metalgraphene
T he method for producing a graphene material according to claim 11, wherein in the step (a), the f ilm composed of the catalytic metal is formed so as to have a zigzag shape, a spiral shape, or a helical shape, the shape being capable of being drawn in one stroke, and in the step (f), after the graphene having a zigzag shape, a spiral shape, or a helical shape is separated from the catalytic metal layer, the graphene material having a linear shape is formed by holding both ends of the graphene and stretching the graphene. Page 5 of 9
13
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535447.5.229.657.2086.842.svg 0.617 6.19 Graph Black and white wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene m aterial having the desired shape is formed.
Materials
Materials described outside the worked examples.
catalytic metal
Catalytic Metal Film
nickel
Ni
Catalytic Metal Film
Process steps
Additional fabrication and treatment steps described in the patent.
1
Thermal Annealing
Step 1
Ambient
hydrogen, inert, or vacuum
Process details
step c cooling rate:>=2 deg C/min in intermediate-temperature region OR time in intermediate-temperature region within 50 minutes
step b heating temperature:high-temperature region where high affinity between catalytic metal and substrate is achieved
Tables
Table 1
52 SVG
Table 1 summarizes the heat treatment conditions in Experimental Ex
p. 21
Why these are connected
Related documents with shared materials, methods, properties, or citations.
of Invention: METHOD FOR PRODUCING CATALYTIC METAL
Shigeya NARITSUKA
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
FIG. 15
FIG. 16
FIG. 17
FIG. 18
FIG. 19
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
9 independent · 9 dependent
1
Independentcatalytic metal
A method for producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of a catalytic metal on a substrate, the catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature in a high-temperature region where a high affinity between the catalytic metal and the substrate is achieved; (c) lowering the temperature of the catalytic metal from the heating temperature to a low -temperature region where a misfit dislocation is introduced between the substrate and the catalytic metal, and lowering the temperature of the catalytic metal so as to satisfy at l east one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is in an intermediate-temperature region having a temperature lower than the heating temperature and higher than the low-temperature, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the intermediate-temperature region is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is a temperature equal to or lower than the upper in it of the low-temperature region.
2
Dependent← claim 1catalytic metal
The method for producing a catalytic metal layer according to claim 1, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 2 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.2.234.382.823.474.svg 0.307 1.963 Chemistry Black and white
3
Independentcatalytic metal
The method for producing a catalytic metal layer wherein in the step (d), the catalytic metal is crystallized with the temperature maintained at a temperature of (the upper limit of the low-temperature region-150) C or higher.
4
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.7.232.897.1258.989.svg 0.307 3.42 Chemistry Black and white wherein each of the steps (b) to (d) is performed at atmospheric pressure in a hydrogen atmosphere, at atmospheric pressure in an inert atmosphere, or in a vacuum atmosphere.
5
IndependentNiAl₂O₃
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.12.229.1411.1257.1503.svg 0.307 3.427 Chemistry Black and white wherein the catalytic metal is nickel, the substrate is a sapphire substrate, in the step (b), the temperature of the catalytic metal is raised to the heating temperature in a region having a temperature of 900 ° C or higher and 1400 ° C or lower, the region serving as the high-temperature region, and in the step (c), the temperature of the catalytic metal is lowered from the heating temperature to a temperature of (the heating temperature-100) ° C or lower serving as the upper limit of the low-tempera tu re region, and the temperature of the catalytic metal is lowered so as to satisfy at least one of the first requirement in which the temperature of the catalytic metal is lowered at the rate of temperature decrease while the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C, the region serving as the intermediate-temperature region, and the second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes. Page 3 of 9
6
Dependent← claim 5NiAl₂O₃
The method for producing a catalytic metal layer according to claim 5, wherein in the step (b), the temperature of the catalytic metal is raised to the heating temperature and then is maintained at the heating temperature for 5 minutes or more.
7
IndependentNiAl₂O₃
A method f or producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of nickel on a sapphire substrate, the nickel serving as a catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature of 900 ° C or higher and 1400 ° C or lower; (c) lowering the temperature of the catalytic metal from the heating temperature to a temperature of (the heating temperature-100) ° C or lower, and lowering the temperature of the catalytic metal so as to satisfy at least one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is lower than the heating temperature and higher than (the heating temperature-100) ° C, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is (the heating temperature-100) ° C or lower.
8
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 4 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.2.238.383.1265.475.svg 0.307 3.423 Chemistry Black and white
14
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one stroke.
15
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed in such a manner that a portion of the film of the catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
16
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7; and (f) separating the graphene serving as a graphene material from the catalytic metal layer. Page 6 of 9
18
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene material having the desired shape is formed. Page 7 of 9
9
Independentcatalytic metal
The method for producing a catalytic metal lay er wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one strok e.
10
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.6.238.806.1264.898.svg 0.307 3.42 Chemistry Black and white wherein in the step (a), the film composed of the catalytic metal is form e d in such a manner that a portion of the film of th e catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
11
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.14.237.1599.2088.1785.svg 0.62 6.17 Graph Black and white (f) separating the graphene serving as a graphene material from the catalytic metal layer.
12
Dependent← claim 11catalytic metalgraphene
T he method for producing a graphene material according to claim 11, wherein in the step (a), the f ilm composed of the catalytic metal is formed so as to have a zigzag shape, a spiral shape, or a helical shape, the shape being capable of being drawn in one stroke, and in the step (f), after the graphene having a zigzag shape, a spiral shape, or a helical shape is separated from the catalytic metal layer, the graphene material having a linear shape is formed by holding both ends of the graphene and stretching the graphene. Page 5 of 9
13
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535447.5.229.657.2086.842.svg 0.617 6.19 Graph Black and white wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene m aterial having the desired shape is formed.
Materials
Materials described outside the worked examples.
catalytic metal
Catalytic Metal Film
nickel
Ni
Catalytic Metal Film
Process steps
Additional fabrication and treatment steps described in the patent.
1
Thermal Annealing
Step 1
Ambient
hydrogen, inert, or vacuum
Process details
step c cooling rate:>=2 deg C/min in intermediate-temperature region OR time in intermediate-temperature region within 50 minutes
step b heating temperature:high-temperature region where high affinity between catalytic metal and substrate is achieved
Tables
Table 1
52 SVG
Table 1 summarizes the heat treatment conditions in Experimental Ex
p. 21
Why these are connected
Related documents with shared materials, methods, properties, or citations.
of Invention: METHOD FOR PRODUCING CATALYTIC METAL
Shigeya NARITSUKA
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
FIG. 15
FIG. 16
FIG. 17
FIG. 18
FIG. 19
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
9 independent · 9 dependent
1
Independentcatalytic metal
A method for producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of a catalytic metal on a substrate, the catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature in a high-temperature region where a high affinity between the catalytic metal and the substrate is achieved; (c) lowering the temperature of the catalytic metal from the heating temperature to a low -temperature region where a misfit dislocation is introduced between the substrate and the catalytic metal, and lowering the temperature of the catalytic metal so as to satisfy at l east one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is in an intermediate-temperature region having a temperature lower than the heating temperature and higher than the low-temperature, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the intermediate-temperature region is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is a temperature equal to or lower than the upper in it of the low-temperature region.
2
Dependent← claim 1catalytic metal
The method for producing a catalytic metal layer according to claim 1, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 2 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.2.234.382.823.474.svg 0.307 1.963 Chemistry Black and white
3
Independentcatalytic metal
The method for producing a catalytic metal layer wherein in the step (d), the catalytic metal is crystallized with the temperature maintained at a temperature of (the upper limit of the low-temperature region-150) C or higher.
4
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.7.232.897.1258.989.svg 0.307 3.42 Chemistry Black and white wherein each of the steps (b) to (d) is performed at atmospheric pressure in a hydrogen atmosphere, at atmospheric pressure in an inert atmosphere, or in a vacuum atmosphere.
5
IndependentNiAl₂O₃
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.12.229.1411.1257.1503.svg 0.307 3.427 Chemistry Black and white wherein the catalytic metal is nickel, the substrate is a sapphire substrate, in the step (b), the temperature of the catalytic metal is raised to the heating temperature in a region having a temperature of 900 ° C or higher and 1400 ° C or lower, the region serving as the high-temperature region, and in the step (c), the temperature of the catalytic metal is lowered from the heating temperature to a temperature of (the heating temperature-100) ° C or lower serving as the upper limit of the low-tempera tu re region, and the temperature of the catalytic metal is lowered so as to satisfy at least one of the first requirement in which the temperature of the catalytic metal is lowered at the rate of temperature decrease while the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C, the region serving as the intermediate-temperature region, and the second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes. Page 3 of 9
6
Dependent← claim 5NiAl₂O₃
The method for producing a catalytic metal layer according to claim 5, wherein in the step (b), the temperature of the catalytic metal is raised to the heating temperature and then is maintained at the heating temperature for 5 minutes or more.
7
IndependentNiAl₂O₃
A method f or producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of nickel on a sapphire substrate, the nickel serving as a catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature of 900 ° C or higher and 1400 ° C or lower; (c) lowering the temperature of the catalytic metal from the heating temperature to a temperature of (the heating temperature-100) ° C or lower, and lowering the temperature of the catalytic metal so as to satisfy at least one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is lower than the heating temperature and higher than (the heating temperature-100) ° C, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is (the heating temperature-100) ° C or lower.
8
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 4 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.2.238.383.1265.475.svg 0.307 3.423 Chemistry Black and white
14
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one stroke.
15
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed in such a manner that a portion of the film of the catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
16
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7; and (f) separating the graphene serving as a graphene material from the catalytic metal layer. Page 6 of 9
18
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene material having the desired shape is formed. Page 7 of 9
9
Independentcatalytic metal
The method for producing a catalytic metal lay er wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one strok e.
10
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.6.238.806.1264.898.svg 0.307 3.42 Chemistry Black and white wherein in the step (a), the film composed of the catalytic metal is form e d in such a manner that a portion of the film of th e catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
11
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.14.237.1599.2088.1785.svg 0.62 6.17 Graph Black and white (f) separating the graphene serving as a graphene material from the catalytic metal layer.
12
Dependent← claim 11catalytic metalgraphene
T he method for producing a graphene material according to claim 11, wherein in the step (a), the f ilm composed of the catalytic metal is formed so as to have a zigzag shape, a spiral shape, or a helical shape, the shape being capable of being drawn in one stroke, and in the step (f), after the graphene having a zigzag shape, a spiral shape, or a helical shape is separated from the catalytic metal layer, the graphene material having a linear shape is formed by holding both ends of the graphene and stretching the graphene. Page 5 of 9
13
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535447.5.229.657.2086.842.svg 0.617 6.19 Graph Black and white wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene m aterial having the desired shape is formed.
Materials
Materials described outside the worked examples.
catalytic metal
Catalytic Metal Film
nickel
Ni
Catalytic Metal Film
Process steps
Additional fabrication and treatment steps described in the patent.
1
Thermal Annealing
Step 1
Ambient
hydrogen, inert, or vacuum
Process details
step c cooling rate:>=2 deg C/min in intermediate-temperature region OR time in intermediate-temperature region within 50 minutes
step b heating temperature:high-temperature region where high affinity between catalytic metal and substrate is achieved
Tables
Table 1
52 SVG
Table 1 summarizes the heat treatment conditions in Experimental Ex
p. 21
Why these are connected
Related documents with shared materials, methods, properties, or citations.
of Invention: METHOD FOR PRODUCING CATALYTIC METAL
Shigeya NARITSUKA
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
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FIG. 5
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FIG. 7
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FIG. 11
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FIG. 17
FIG. 18
FIG. 19
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
9 independent · 9 dependent
1
Independentcatalytic metal
A method for producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of a catalytic metal on a substrate, the catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature in a high-temperature region where a high affinity between the catalytic metal and the substrate is achieved; (c) lowering the temperature of the catalytic metal from the heating temperature to a low -temperature region where a misfit dislocation is introduced between the substrate and the catalytic metal, and lowering the temperature of the catalytic metal so as to satisfy at l east one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is in an intermediate-temperature region having a temperature lower than the heating temperature and higher than the low-temperature, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the intermediate-temperature region is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is a temperature equal to or lower than the upper in it of the low-temperature region.
2
Dependent← claim 1catalytic metal
The method for producing a catalytic metal layer according to claim 1, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 2 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.2.234.382.823.474.svg 0.307 1.963 Chemistry Black and white
3
Independentcatalytic metal
The method for producing a catalytic metal layer wherein in the step (d), the catalytic metal is crystallized with the temperature maintained at a temperature of (the upper limit of the low-temperature region-150) C or higher.
4
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.7.232.897.1258.989.svg 0.307 3.42 Chemistry Black and white wherein each of the steps (b) to (d) is performed at atmospheric pressure in a hydrogen atmosphere, at atmospheric pressure in an inert atmosphere, or in a vacuum atmosphere.
5
IndependentNiAl₂O₃
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535444.12.229.1411.1257.1503.svg 0.307 3.427 Chemistry Black and white wherein the catalytic metal is nickel, the substrate is a sapphire substrate, in the step (b), the temperature of the catalytic metal is raised to the heating temperature in a region having a temperature of 900 ° C or higher and 1400 ° C or lower, the region serving as the high-temperature region, and in the step (c), the temperature of the catalytic metal is lowered from the heating temperature to a temperature of (the heating temperature-100) ° C or lower serving as the upper limit of the low-tempera tu re region, and the temperature of the catalytic metal is lowered so as to satisfy at least one of the first requirement in which the temperature of the catalytic metal is lowered at the rate of temperature decrease while the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C, the region serving as the intermediate-temperature region, and the second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in the region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes. Page 3 of 9
6
Dependent← claim 5NiAl₂O₃
The method for producing a catalytic metal layer according to claim 5, wherein in the step (b), the temperature of the catalytic metal is raised to the heating temperature and then is maintained at the heating temperature for 5 minutes or more.
7
IndependentNiAl₂O₃
A method f or producing a catalytic metal layer, comprising the steps of: (a) forming a film composed of nickel on a sapphire substrate, the nickel serving as a catalytic metal having the function of promoting graphenization; (b) raising the temperature of the catalytic metal to a heating temperature of 900 ° C or higher and 1400 ° C or lower; (c) lowering the temperature of the catalytic metal from the heating temperature to a temperature of (the heating temperature-100) ° C or lower, and lowering the temperature of the catalytic metal so as to satisfy at least one of a first requirement in which the temperature of the catalytic metal is lowered at a rate of temperature decrease of 2 ° C/min or more while the temperature of the catalytic metal is lower than the heating temperature and higher than (the heating temperature-100) ° C, and a second requirement in which the temperature of the catalytic metal is lowered in such a manner that the length of time that the temperature of the catalytic metal is in a region having a temperature lower than the heating temperature and higher than (the heating temperature-100) ° C is within 50 minutes; and (d) crystallizing the catalytic metal into a catalytic metal layer while the temperature of the catalytic metal is (the heating temperature-100) ° C or lower.
8
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (c), the rate of temperature decrease is 3 ° C/min or more and 20 ° C/min or less. Page 4 of 9 SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.2.238.383.1265.475.svg 0.307 3.423 Chemistry Black and white
14
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one stroke.
15
Dependent← claim 7NiAl₂O₃
The method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed in such a manner that a portion of the film of the catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
16
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7; and (f) separating the graphene serving as a graphene material from the catalytic metal layer. Page 6 of 9
18
Dependent← claim 7NiAl₂O₃graphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal layer being formed by the method for producing a catalytic metal layer according to claim 7, wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene material having the desired shape is formed. Page 7 of 9
9
Independentcatalytic metal
The method for producing a catalytic metal lay er wherein in the step (a), the film composed of the catalytic metal is formed so as to have a shape capable of being drawn in one strok e.
10
Independentcatalytic metal
The method for producing a catalytic metal layer SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.6.238.806.1264.898.svg 0.307 3.42 Chemistry Black and white wherein in the step (a), the film composed of the catalytic metal is form e d in such a manner that a portion of the film of th e catalytic metal is juxtaposed to another portion of the film of the catalytic metal via a part free from the catalytic metal.
11
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising the steps of: (e) growing graphene by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate, the catalytic metal layer being formed by the SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535446.14.237.1599.2088.1785.svg 0.62 6.17 Graph Black and white (f) separating the graphene serving as a graphene material from the catalytic metal layer.
12
Dependent← claim 11catalytic metalgraphene
T he method for producing a graphene material according to claim 11, wherein in the step (a), the f ilm composed of the catalytic metal is formed so as to have a zigzag shape, a spiral shape, or a helical shape, the shape being capable of being drawn in one stroke, and in the step (f), after the graphene having a zigzag shape, a spiral shape, or a helical shape is separated from the catalytic metal layer, the graphene material having a linear shape is formed by holding both ends of the graphene and stretching the graphene. Page 5 of 9
13
Independentcatalytic metalgraphene
A method for producing a graphene material, comprising a step of: (e) forming a graphene material by supplying a carbon source to a surface of the catalytic metal layer formed on the substrate to grow graphene, the catalytic metal SVG 14468663.08-26-2014.HZDC₂MHOPXXIFW3.CLM25535447.5.229.657.2086.842.svg 0.617 6.19 Graph Black and white wherein in the step (a), the film composed of the catalytic metal is formed so as to have a desired shape, and in the step (e), the graphene m aterial having the desired shape is formed.
Materials
Materials described outside the worked examples.
catalytic metal
Catalytic Metal Film
nickel
Ni
Catalytic Metal Film
Process steps
Additional fabrication and treatment steps described in the patent.
1
Thermal Annealing
Step 1
Ambient
hydrogen, inert, or vacuum
Process details
step c cooling rate:>=2 deg C/min in intermediate-temperature region OR time in intermediate-temperature region within 50 minutes
step b heating temperature:high-temperature region where high affinity between catalytic metal and substrate is achieved
Tables
Table 1
52 SVG
Table 1 summarizes the heat treatment conditions in Experimental Ex
p. 21
Why these are connected
Related documents with shared materials, methods, properties, or citations.