METHOD AND SYSTEM FOR CONTROL OF SIDEWALL ORIENTATION IN VERTICAL GALLIUM NITRIDE FIELD EFFECT TRANSISTORS | Matter42 Literature
Patent
Atlas literature
Patent
US 12,224,344 B2
METHOD AND SYSTEM FOR CONTROL OF SIDEWALL ORIENTATION IN VERTICAL GALLIUM NITRIDE FIELD EFFECT TRANSISTORS
Clifford Drowley, Andrew P. Edwards, Hao Cui, Subhash Srinivas Pidaparthi et al.
SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, Scottsdale, AZ (US)·Feb. 11, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a simplified cross-sectional diagram illustrat- ing a substrate structure at a first stage of fabrication according to an embodiment of the present …
FIG. 2
FIG. 2B is a simplified plan view of a set of mask patterns aligned with respect to a substrate plane according to an embodiment of the present invention.
FIG. 3
FIG. 3A is a simplified perspective diagram illustrating a hexagonal crystal structure.
FIG. 4
FIG. 4 is a plot illustrating variation in threshold voltage as a function of mask pattern alignment with respect to an orientation flat according to an …
FIG. 5
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 12 dependent
1
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate; aligning a mask with respect to the III-nitride substrate; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and adjoining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
2
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein aligning the mask with respect to the III-nitride substrate comprises: determining an orientation of an alignment reference structure of the III-nitride substrate, wherein the align-ment reference structure defines a reference direction on the III-nitride substrate; and determining the <1210> directions of the III-nitride substrate.
6
Dependent← claim 1III-nitride (III-N)
The method of claim 1 wherein each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
7
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein forming the drain electrode comprises forming a back-side metal electrode on the III-nitride substrate.
8
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
9
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate comprising an align-ment reference structure, wherein the alignment refer-ence structure defines a reference direction on the III-nitride substrate; determining <1210> directions of the III-nitride substrate; computing a difference between the reference direction and the <1210> directions to define a correction factor; aligning a mask with respect to the III-nitride substrate using correction factor; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and defining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
10
Dependent← claim 9III-nitride (III-N)
The method of claim 9 wherein: each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
11
Dependent← claim 9III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 9, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
12
Dependent← claim 9III-nitride (III-N)vertical GaN FinFET
The method of claim 9, wherein: providing the plurality of gate interface regions comprises providing a fin defining the channel region vertically extending between the source region and the drain region.
13
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein aligning the mask comprises: aligning the mask to the alignment reference structure; and thereafter, re-aligning the mask based on the correction factor.
14
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein: providing the III-nitride substrate comprises providing the alignment reference structure comprising an orientation flat. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
vertical III-N field effect transistor (FET)
sourcesource
III-nitride (III-N)gate interface
III-nitride (III-N)channel
draindrain
III-nitride (III-N)substrate
vertical GaN FinFET
Materials
Materials described outside the worked examples.
III-nitride (III-N)
Substrate And Channel Material
gallium nitride (GaN)
GaN
Substrate And Channel Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Anisotropic Etching
Step 1
Process details
result:surfaces aligned with the GaN m-plane, parallel to [0001] direction and perpendicular to (0001) plane
etchant:tri-methyl ammonium hydroxide (TMAH)
Materials:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
METHOD AND SYSTEM FOR CONTROL OF SIDEWALL ORIENTATION IN VERTICAL GALLIUM NITRIDE FIELD EFFECT TRANSISTORS
Clifford Drowley, Andrew P. Edwards, Hao Cui, Subhash Srinivas Pidaparthi et al.
SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, Scottsdale, AZ (US)·Feb. 11, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a simplified cross-sectional diagram illustrat- ing a substrate structure at a first stage of fabrication according to an embodiment of the present …
FIG. 2
FIG. 2B is a simplified plan view of a set of mask patterns aligned with respect to a substrate plane according to an embodiment of the present invention.
FIG. 3
FIG. 3A is a simplified perspective diagram illustrating a hexagonal crystal structure.
FIG. 4
FIG. 4 is a plot illustrating variation in threshold voltage as a function of mask pattern alignment with respect to an orientation flat according to an …
FIG. 5
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 12 dependent
1
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate; aligning a mask with respect to the III-nitride substrate; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and adjoining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
2
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein aligning the mask with respect to the III-nitride substrate comprises: determining an orientation of an alignment reference structure of the III-nitride substrate, wherein the align-ment reference structure defines a reference direction on the III-nitride substrate; and determining the <1210> directions of the III-nitride substrate.
6
Dependent← claim 1III-nitride (III-N)
The method of claim 1 wherein each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
7
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein forming the drain electrode comprises forming a back-side metal electrode on the III-nitride substrate.
8
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
9
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate comprising an align-ment reference structure, wherein the alignment refer-ence structure defines a reference direction on the III-nitride substrate; determining <1210> directions of the III-nitride substrate; computing a difference between the reference direction and the <1210> directions to define a correction factor; aligning a mask with respect to the III-nitride substrate using correction factor; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and defining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
10
Dependent← claim 9III-nitride (III-N)
The method of claim 9 wherein: each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
11
Dependent← claim 9III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 9, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
12
Dependent← claim 9III-nitride (III-N)vertical GaN FinFET
The method of claim 9, wherein: providing the plurality of gate interface regions comprises providing a fin defining the channel region vertically extending between the source region and the drain region.
13
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein aligning the mask comprises: aligning the mask to the alignment reference structure; and thereafter, re-aligning the mask based on the correction factor.
14
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein: providing the III-nitride substrate comprises providing the alignment reference structure comprising an orientation flat. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
vertical III-N field effect transistor (FET)
sourcesource
III-nitride (III-N)gate interface
III-nitride (III-N)channel
draindrain
III-nitride (III-N)substrate
vertical GaN FinFET
Materials
Materials described outside the worked examples.
III-nitride (III-N)
Substrate And Channel Material
gallium nitride (GaN)
GaN
Substrate And Channel Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Anisotropic Etching
Step 1
Process details
result:surfaces aligned with the GaN m-plane, parallel to [0001] direction and perpendicular to (0001) plane
etchant:tri-methyl ammonium hydroxide (TMAH)
Materials:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
METHOD AND SYSTEM FOR CONTROL OF SIDEWALL ORIENTATION IN VERTICAL GALLIUM NITRIDE FIELD EFFECT TRANSISTORS
Clifford Drowley, Andrew P. Edwards, Hao Cui, Subhash Srinivas Pidaparthi et al.
SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, Scottsdale, AZ (US)·Feb. 11, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a simplified cross-sectional diagram illustrat- ing a substrate structure at a first stage of fabrication according to an embodiment of the present …
FIG. 2
FIG. 2B is a simplified plan view of a set of mask patterns aligned with respect to a substrate plane according to an embodiment of the present invention.
FIG. 3
FIG. 3A is a simplified perspective diagram illustrating a hexagonal crystal structure.
FIG. 4
FIG. 4 is a plot illustrating variation in threshold voltage as a function of mask pattern alignment with respect to an orientation flat according to an …
FIG. 5
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 12 dependent
1
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate; aligning a mask with respect to the III-nitride substrate; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and adjoining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
2
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein aligning the mask with respect to the III-nitride substrate comprises: determining an orientation of an alignment reference structure of the III-nitride substrate, wherein the align-ment reference structure defines a reference direction on the III-nitride substrate; and determining the <1210> directions of the III-nitride substrate.
6
Dependent← claim 1III-nitride (III-N)
The method of claim 1 wherein each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
7
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein forming the drain electrode comprises forming a back-side metal electrode on the III-nitride substrate.
8
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
9
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate comprising an align-ment reference structure, wherein the alignment refer-ence structure defines a reference direction on the III-nitride substrate; determining <1210> directions of the III-nitride substrate; computing a difference between the reference direction and the <1210> directions to define a correction factor; aligning a mask with respect to the III-nitride substrate using correction factor; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and defining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
10
Dependent← claim 9III-nitride (III-N)
The method of claim 9 wherein: each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
11
Dependent← claim 9III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 9, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
12
Dependent← claim 9III-nitride (III-N)vertical GaN FinFET
The method of claim 9, wherein: providing the plurality of gate interface regions comprises providing a fin defining the channel region vertically extending between the source region and the drain region.
13
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein aligning the mask comprises: aligning the mask to the alignment reference structure; and thereafter, re-aligning the mask based on the correction factor.
14
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein: providing the III-nitride substrate comprises providing the alignment reference structure comprising an orientation flat. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
vertical III-N field effect transistor (FET)
sourcesource
III-nitride (III-N)gate interface
III-nitride (III-N)channel
draindrain
III-nitride (III-N)substrate
vertical GaN FinFET
Materials
Materials described outside the worked examples.
III-nitride (III-N)
Substrate And Channel Material
gallium nitride (GaN)
GaN
Substrate And Channel Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Anisotropic Etching
Step 1
Process details
result:surfaces aligned with the GaN m-plane, parallel to [0001] direction and perpendicular to (0001) plane
etchant:tri-methyl ammonium hydroxide (TMAH)
Materials:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
METHOD AND SYSTEM FOR CONTROL OF SIDEWALL ORIENTATION IN VERTICAL GALLIUM NITRIDE FIELD EFFECT TRANSISTORS
Clifford Drowley, Andrew P. Edwards, Hao Cui, Subhash Srinivas Pidaparthi et al.
SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, Scottsdale, AZ (US)·Feb. 11, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a simplified cross-sectional diagram illustrat- ing a substrate structure at a first stage of fabrication according to an embodiment of the present …
FIG. 2
FIG. 2B is a simplified plan view of a set of mask patterns aligned with respect to a substrate plane according to an embodiment of the present invention.
FIG. 3
FIG. 3A is a simplified perspective diagram illustrating a hexagonal crystal structure.
FIG. 4
FIG. 4 is a plot illustrating variation in threshold voltage as a function of mask pattern alignment with respect to an orientation flat according to an …
FIG. 5
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 12 dependent
1
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate; aligning a mask with respect to the III-nitride substrate; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and adjoining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
2
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein aligning the mask with respect to the III-nitride substrate comprises: determining an orientation of an alignment reference structure of the III-nitride substrate, wherein the align-ment reference structure defines a reference direction on the III-nitride substrate; and determining the <1210> directions of the III-nitride substrate.
6
Dependent← claim 1III-nitride (III-N)
The method of claim 1 wherein each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
7
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1 wherein forming the drain electrode comprises forming a back-side metal electrode on the III-nitride substrate.
8
Dependent← claim 1III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 1, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
9
IndependentIII-nitride (III-N)vertical III-N field effect transistor (FET)
A method of fabricating a field effect transistor (FET) on a III-nitride substrate, the method comprising: providing the III-nitride substrate comprising an align-ment reference structure, wherein the alignment refer-ence structure defines a reference direction on the III-nitride substrate; determining <1210> directions of the III-nitride substrate; computing a difference between the reference direction and the <1210> directions to define a correction factor; aligning a mask with respect to the III-nitride substrate using correction factor; forming a mask layer including a plurality of mask patterns; providing a plurality of gate interface regions aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3° and defining a channel region extending between a source region and a drain region; forming a plurality of gate regions in contact with the plurality of gate interface regions; forming a gate electrode coupled to the plurality of gate regions; forming a source electrode coupled to the source region; and forming a drain electrode coupled to the drain region.
10
Dependent← claim 9III-nitride (III-N)
The method of claim 9 wherein: each mask pattern of the plurality of mask patterns includes a feature aligned parallel to one of the <1210> directions of the III-nitride substrate ±0.3°.
11
Dependent← claim 9III-nitride (III-N)vertical III-N field effect transistor (FET)
The method of claim 9, wherein: forming the plurality of gate regions comprises epitaxially regrowing the plurality of gate regions.
12
Dependent← claim 9III-nitride (III-N)vertical GaN FinFET
The method of claim 9, wherein: providing the plurality of gate interface regions comprises providing a fin defining the channel region vertically extending between the source region and the drain region.
13
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein aligning the mask comprises: aligning the mask to the alignment reference structure; and thereafter, re-aligning the mask based on the correction factor.
14
Dependent← claim 9III-nitride (III-N)
The method of claim 9, wherein: providing the III-nitride substrate comprises providing the alignment reference structure comprising an orientation flat. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
vertical III-N field effect transistor (FET)
sourcesource
III-nitride (III-N)gate interface
III-nitride (III-N)channel
draindrain
III-nitride (III-N)substrate
vertical GaN FinFET
Materials
Materials described outside the worked examples.
III-nitride (III-N)
Substrate And Channel Material
gallium nitride (GaN)
GaN
Substrate And Channel Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Anisotropic Etching
Step 1
Process details
result:surfaces aligned with the GaN m-plane, parallel to [0001] direction and perpendicular to (0001) plane
etchant:tri-methyl ammonium hydroxide (TMAH)
Materials:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 5 is a simplified flowchart illustrating a method of 5 fabricating a vertical transistor according to an embodiment of the present invention.