ELASTOMERIC COMPOSITION COMPRISING GRAPHENE AND TIRE COMPONENTS COMPRISING SAID COMPOSITION | Matter42 Literature
Patent
Atlas literature
Patent
US 10,920,045
ELASTOMERIC COMPOSITION COMPRISING GRAPHENE AND TIRE COMPONENTS COMPRISING SAID COMPOSITION
Giulio CESAREO
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
6 independent · 10 dependent
1
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)
An elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
2
Dependent← claim 1C
The elastomeric composition according to claim 1, characterized in that said graphene nanoplatelets of said component (D) have a C/O ratio > 200:1. Previously presented
5
Dependent← claim 11,3-butadiene polymer (PB)
The elastomeric composition according to claim 1, characterized in that said component (A) also comprises a 1,3-butadiene polymer (PB). Previously presented
The elastomeric composition according to claim 1, characterized by further comprising an ethylene-propylene-diene terpolymer (EPDM). Previously presented
The elastomeric composition according to claim 1, characterized in that said component (B) comprises from 10 to 20 phr of silica, that said component (C) comprises from 15 to 40 phr of amorphous carbon black, and that said component (D) comprises from 4 to 10 phr of graphene nanoplatelets. Previously presented
3
Independent
Canceled
4
Independent
Canceled
9
Independent
Canceled
10
Independent
Canceled
12
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)tire component
A tire component comprising an elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
13
Dependent← claim 12tire tread
The tire component according to claim 12, wherein said component is a tread. Previously presented
The tire component according to claim 12, group consisting of: an inner tube, a tubeless tire, of a bicycle tire. Previously presented
16
Dependent← claim 12C
The tire component according to claim 12, component (D) have a C/O ratio > 200:1 and are and coupling agents. Previously presented wherein said component is selected from the an inner liner of the tubeless tire, and a carcass characterized in that said component (D) Previously presented wherein said graphene nanoplatelets of the free from surfactants, functionalizing agents,
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
tire component
blend of rubberselastomeric composition
tire tread
blend of rubberstread elastomeric composition
bicycle tire component (inner tube/tubeless tire)
blend of rubberselastomeric composition
Materials
Materials described outside the worked examples.
blend of rubbers
Rubber Blend Base (Component A)
isoprene polymer
Rubber Component In Blend (Component A), At Least 20 Wt%
Process steps
Additional fabrication and treatment steps described in the patent.
1
Exfoliation And Size Reduction
Step 1
Temperature
1300, 12000°C
Process details
step 1:
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Elastic modulus E' increase relative to composition without graphene at deformation rates 0.01-10%
—
blend of rubbers
Greater decrease of elastic modulus E' at ~10% deformation rate in composition with graphene vs. without graphene
Patent
Atlas literature
Patent
US 10,920,045
ELASTOMERIC COMPOSITION COMPRISING GRAPHENE AND TIRE COMPONENTS COMPRISING SAID COMPOSITION
Giulio CESAREO
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
6 independent · 10 dependent
1
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)
An elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
2
Dependent← claim 1C
The elastomeric composition according to claim 1, characterized in that said graphene nanoplatelets of said component (D) have a C/O ratio > 200:1. Previously presented
5
Dependent← claim 11,3-butadiene polymer (PB)
The elastomeric composition according to claim 1, characterized in that said component (A) also comprises a 1,3-butadiene polymer (PB). Previously presented
The elastomeric composition according to claim 1, characterized by further comprising an ethylene-propylene-diene terpolymer (EPDM). Previously presented
The elastomeric composition according to claim 1, characterized in that said component (B) comprises from 10 to 20 phr of silica, that said component (C) comprises from 15 to 40 phr of amorphous carbon black, and that said component (D) comprises from 4 to 10 phr of graphene nanoplatelets. Previously presented
3
Independent
Canceled
4
Independent
Canceled
9
Independent
Canceled
10
Independent
Canceled
12
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)tire component
A tire component comprising an elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
13
Dependent← claim 12tire tread
The tire component according to claim 12, wherein said component is a tread. Previously presented
The tire component according to claim 12, group consisting of: an inner tube, a tubeless tire, of a bicycle tire. Previously presented
16
Dependent← claim 12C
The tire component according to claim 12, component (D) have a C/O ratio > 200:1 and are and coupling agents. Previously presented wherein said component is selected from the an inner liner of the tubeless tire, and a carcass characterized in that said component (D) Previously presented wherein said graphene nanoplatelets of the free from surfactants, functionalizing agents,
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
tire component
blend of rubberselastomeric composition
tire tread
blend of rubberstread elastomeric composition
bicycle tire component (inner tube/tubeless tire)
blend of rubberselastomeric composition
Materials
Materials described outside the worked examples.
blend of rubbers
Rubber Blend Base (Component A)
isoprene polymer
Rubber Component In Blend (Component A), At Least 20 Wt%
Process steps
Additional fabrication and treatment steps described in the patent.
1
Exfoliation And Size Reduction
Step 1
Temperature
1300, 12000°C
Process details
step 1:
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Elastic modulus E' increase relative to composition without graphene at deformation rates 0.01-10%
—
blend of rubbers
Greater decrease of elastic modulus E' at ~10% deformation rate in composition with graphene vs. without graphene
Patent
Atlas literature
Patent
US 10,920,045
ELASTOMERIC COMPOSITION COMPRISING GRAPHENE AND TIRE COMPONENTS COMPRISING SAID COMPOSITION
Giulio CESAREO
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
6 independent · 10 dependent
1
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)
An elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
2
Dependent← claim 1C
The elastomeric composition according to claim 1, characterized in that said graphene nanoplatelets of said component (D) have a C/O ratio > 200:1. Previously presented
5
Dependent← claim 11,3-butadiene polymer (PB)
The elastomeric composition according to claim 1, characterized in that said component (A) also comprises a 1,3-butadiene polymer (PB). Previously presented
The elastomeric composition according to claim 1, characterized by further comprising an ethylene-propylene-diene terpolymer (EPDM). Previously presented
The elastomeric composition according to claim 1, characterized in that said component (B) comprises from 10 to 20 phr of silica, that said component (C) comprises from 15 to 40 phr of amorphous carbon black, and that said component (D) comprises from 4 to 10 phr of graphene nanoplatelets. Previously presented
3
Independent
Canceled
4
Independent
Canceled
9
Independent
Canceled
10
Independent
Canceled
12
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)tire component
A tire component comprising an elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
13
Dependent← claim 12tire tread
The tire component according to claim 12, wherein said component is a tread. Previously presented
The tire component according to claim 12, group consisting of: an inner tube, a tubeless tire, of a bicycle tire. Previously presented
16
Dependent← claim 12C
The tire component according to claim 12, component (D) have a C/O ratio > 200:1 and are and coupling agents. Previously presented wherein said component is selected from the an inner liner of the tubeless tire, and a carcass characterized in that said component (D) Previously presented wherein said graphene nanoplatelets of the free from surfactants, functionalizing agents,
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
tire component
blend of rubberselastomeric composition
tire tread
blend of rubberstread elastomeric composition
bicycle tire component (inner tube/tubeless tire)
blend of rubberselastomeric composition
Materials
Materials described outside the worked examples.
blend of rubbers
Rubber Blend Base (Component A)
isoprene polymer
Rubber Component In Blend (Component A), At Least 20 Wt%
Process steps
Additional fabrication and treatment steps described in the patent.
1
Exfoliation And Size Reduction
Step 1
Temperature
1300, 12000°C
Process details
step 1:
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Elastic modulus E' increase relative to composition without graphene at deformation rates 0.01-10%
—
blend of rubbers
Greater decrease of elastic modulus E' at ~10% deformation rate in composition with graphene vs. without graphene
Patent
Atlas literature
Patent
US 10,920,045
ELASTOMERIC COMPOSITION COMPRISING GRAPHENE AND TIRE COMPONENTS COMPRISING SAID COMPOSITION
Giulio CESAREO
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
6 independent · 10 dependent
1
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)
An elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
2
Dependent← claim 1C
The elastomeric composition according to claim 1, characterized in that said graphene nanoplatelets of said component (D) have a C/O ratio > 200:1. Previously presented
5
Dependent← claim 11,3-butadiene polymer (PB)
The elastomeric composition according to claim 1, characterized in that said component (A) also comprises a 1,3-butadiene polymer (PB). Previously presented
The elastomeric composition according to claim 1, characterized by further comprising an ethylene-propylene-diene terpolymer (EPDM). Previously presented
The elastomeric composition according to claim 1, characterized in that said component (B) comprises from 10 to 20 phr of silica, that said component (C) comprises from 15 to 40 phr of amorphous carbon black, and that said component (D) comprises from 4 to 10 phr of graphene nanoplatelets. Previously presented
3
Independent
Canceled
4
Independent
Canceled
9
Independent
Canceled
10
Independent
Canceled
12
Independentblend of rubbersisoprene polymerSiO₂Cstyrene-butadiene copolymer (SBR)tire component
A tire component comprising an elastomeric composition comprising, based upon parts by weight per 100 parts by weight of rubber (phr): (A) 100 phr of a blend of rubbers comprising a styrene-butadiene copolymer (SBR) and at least 20% by weight of an isoprene polymer; (B) from 10 to 30 phr of silica having a BET surface area measured using nitrogen of from 40 to 600 m 2/g; (C) from 10 to 50 phr of amorphous carbon black; and (D) from 2 to 30 phr of graphene, characterized in that said graphene comprises nanoplatelets of graphene, wherein at least 90% of said nanoplatelets have a lateral size (x, y) from 500 to 15000 nm and a thickness (z) from 0.34 to 8 nm, wherein the C/O ratio is > 100:1; and said nanoplatelets of graphene being at least one of i) free from surfactant or ii) comprising an amount of less than 1% by weight of surfactant deposited on the surface thereof; wherein said elastomeric composition exhibits: values of elastic modulus E' at deformation rates from 0.01 to 10% that are from 25 to 55% higher than the values of elastic modulus E' at the same deformation rates of the same elastomeric composition which does not comprise said graphene; and a decrease of elastic modulus at a deformation rate of about 10% which is greater in the elastomeric composition comprising said graphene than the decrease of elastic modulus shown by the same elastomeric composition which does not comprise said graphene at the same deformation rate of about 10%. Currently amended
13
Dependent← claim 12tire tread
The tire component according to claim 12, wherein said component is a tread. Previously presented
The tire component according to claim 12, group consisting of: an inner tube, a tubeless tire, of a bicycle tire. Previously presented
16
Dependent← claim 12C
The tire component according to claim 12, component (D) have a C/O ratio > 200:1 and are and coupling agents. Previously presented wherein said component is selected from the an inner liner of the tubeless tire, and a carcass characterized in that said component (D) Previously presented wherein said graphene nanoplatelets of the free from surfactants, functionalizing agents,
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
tire component
blend of rubberselastomeric composition
tire tread
blend of rubberstread elastomeric composition
bicycle tire component (inner tube/tubeless tire)
blend of rubberselastomeric composition
Materials
Materials described outside the worked examples.
blend of rubbers
Rubber Blend Base (Component A)
isoprene polymer
Rubber Component In Blend (Component A), At Least 20 Wt%
Process steps
Additional fabrication and treatment steps described in the patent.
1
Exfoliation And Size Reduction
Step 1
Temperature
1300, 12000°C
Process details
step 1:
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Elastic modulus E' increase relative to composition without graphene at deformation rates 0.01-10%
—
blend of rubbers
Greater decrease of elastic modulus E' at ~10% deformation rate in composition with graphene vs. without graphene
Filler (Component C), 10-50 PhrGraphene Filler Produced By Intercalation/Expansion/Exfoliation Of Graphite; C/O Ratio >100:1; Lateral Size 50-50000 Nm, Thickness 0.34-50 Nm
styrene-butadiene copolymer (SBR)
Rubber Component In Blend (Component A)
1,3-butadiene polymer (PB)
Optional Rubber Component In Blend (Component A)
ethylene-propylene-diene terpolymer (EPDM)
Optional Rubber Component In Blend (Component A)
Preparation of intercalated graphite (GICs) with lateral size >500 µm
step 2:Expansion of intercalated graphite at 1300-12000°C for less than 2 seconds using electric arc, microwave, high frequency induction furnace or plasma
step 3:Collection of expanded graphite and dispersion in aqueous medium (0.5-5 wt%), no surfactant or <1 wt% surfactant
step 4:Exfoliation and size reduction by ultrasonication and/or high pressure homogenization to produce graphene nanoplatelets with lateral size 50-50000 nm and thickness 0.34-50 nm
surfactant:none or <1 wt%; if present, preferably anionic surfactant such as sodium benzenesulfonate
Filler (Component C), 10-50 PhrGraphene Filler Produced By Intercalation/Expansion/Exfoliation Of Graphite; C/O Ratio >100:1; Lateral Size 50-50000 Nm, Thickness 0.34-50 Nm
styrene-butadiene copolymer (SBR)
Rubber Component In Blend (Component A)
1,3-butadiene polymer (PB)
Optional Rubber Component In Blend (Component A)
ethylene-propylene-diene terpolymer (EPDM)
Optional Rubber Component In Blend (Component A)
Preparation of intercalated graphite (GICs) with lateral size >500 µm
step 2:Expansion of intercalated graphite at 1300-12000°C for less than 2 seconds using electric arc, microwave, high frequency induction furnace or plasma
step 3:Collection of expanded graphite and dispersion in aqueous medium (0.5-5 wt%), no surfactant or <1 wt% surfactant
step 4:Exfoliation and size reduction by ultrasonication and/or high pressure homogenization to produce graphene nanoplatelets with lateral size 50-50000 nm and thickness 0.34-50 nm
surfactant:none or <1 wt%; if present, preferably anionic surfactant such as sodium benzenesulfonate
Filler (Component C), 10-50 PhrGraphene Filler Produced By Intercalation/Expansion/Exfoliation Of Graphite; C/O Ratio >100:1; Lateral Size 50-50000 Nm, Thickness 0.34-50 Nm
styrene-butadiene copolymer (SBR)
Rubber Component In Blend (Component A)
1,3-butadiene polymer (PB)
Optional Rubber Component In Blend (Component A)
ethylene-propylene-diene terpolymer (EPDM)
Optional Rubber Component In Blend (Component A)
Preparation of intercalated graphite (GICs) with lateral size >500 µm
step 2:Expansion of intercalated graphite at 1300-12000°C for less than 2 seconds using electric arc, microwave, high frequency induction furnace or plasma
step 3:Collection of expanded graphite and dispersion in aqueous medium (0.5-5 wt%), no surfactant or <1 wt% surfactant
step 4:Exfoliation and size reduction by ultrasonication and/or high pressure homogenization to produce graphene nanoplatelets with lateral size 50-50000 nm and thickness 0.34-50 nm
surfactant:none or <1 wt%; if present, preferably anionic surfactant such as sodium benzenesulfonate
Filler (Component C), 10-50 PhrGraphene Filler Produced By Intercalation/Expansion/Exfoliation Of Graphite; C/O Ratio >100:1; Lateral Size 50-50000 Nm, Thickness 0.34-50 Nm
styrene-butadiene copolymer (SBR)
Rubber Component In Blend (Component A)
1,3-butadiene polymer (PB)
Optional Rubber Component In Blend (Component A)
ethylene-propylene-diene terpolymer (EPDM)
Optional Rubber Component In Blend (Component A)
Preparation of intercalated graphite (GICs) with lateral size >500 µm
step 2:Expansion of intercalated graphite at 1300-12000°C for less than 2 seconds using electric arc, microwave, high frequency induction furnace or plasma
step 3:Collection of expanded graphite and dispersion in aqueous medium (0.5-5 wt%), no surfactant or <1 wt% surfactant
step 4:Exfoliation and size reduction by ultrasonication and/or high pressure homogenization to produce graphene nanoplatelets with lateral size 50-50000 nm and thickness 0.34-50 nm
surfactant:none or <1 wt%; if present, preferably anionic surfactant such as sodium benzenesulfonate