Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
FIG. 2
process tool top view
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
FIG. 65
FIG. 65 1C. The aluminum-containing gas reagent may be imple- mented as trimethylaluminum or triethylaluminum, for B₂ example. The nitrogen-containing gas …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 22 dependent
1
IndependentGaNbarrier layer (III-N, Al+N)etch stop layer (III-N, high Al content)GaN:Mgnormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of III-N semiconductor material of a gallium nitride field effect transistor (GaN FET), the channel layer including gallium and nitrogen; forming a barrier layer of III-N semiconductor material over the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional elec-tron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming an etch stop layer of III-N semiconductor mate-rial directly on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer; forming a p-type gate layer of III-N semiconductor mate-rial directly on the etch stop layer, the p-type gate layer including gallium and nitrogen; forming a gate mask on the p-type gate layer, the gate mask covering the p-type gate layer over an area for a p-type gate of the GaN FET; removing the p-type gate layer over the etch stop layer where exposed by the gate mask to form the p-type gate, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; and removing the gate mask.
2
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein the barrier layer has a thickness of 1 nanometer to 60 nanometers.
3
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using a gallium containing gas reagent, so that the barrier layer includes gallium.
4
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using an indium containing gas reagent, so that the barrier layer includes indium.
5
Dependent← claim 1GaN:Mg
The method of claim 1, wherein the p-type gate layer is 5 nanometers to 500 nanometers thick.
6
Dependent← claim 1GaN:Mg
The method of claim 1, wherein forming the p-type gate layer includes using a magnesium containing gas reagent, so that the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
7
Dependent← claim 1
The method of claim 1, wherein removing the p-type gate layer where exposed by the gate mask is performed using an inductively coupled plasma (ICP) process.
9
Dependent← claim 1etch stop layer (III-N, high Al content)
The method of claim 1, wherein the etch stop layer is 0.5 nanometers to 3 nanometers thick.
10
Dependent← claim 1dielectric layer
The method of claim 1, further comprising: forming a dielectric layer over the etch stop layer and the p-type gate, after removing the gate mask.
12
Dependent← claim 1AlNAlGaN
The method of claim 1, wherein forming the barrier layer comprises: forming an aluminum nitride layer over the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
19
Dependent← claim 1
The method of claim 1, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
20
Dependent← claim 1
The method of claim 1, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
21
Dependent← claim 1
The method of claim 1, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density.
14
IndependentGaNbarrier layer (III-N, Al+N)GaN:Mgdielectric layernormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of a gallium nitride field effect transistor (GaN FET), the channel layer including gal-lium and nitrogen; forming a barrier layer on the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional electron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming a p-type gate layer over the barrier layer, the p-type gate layer including gallium and nitrogen; patterning the p-type gate layer to form a p-type gate of the GaN FET, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; forming a dielectric layer over the p-type gate and over the barrier layer; and forming source and drain contacts of the GaN FET, the source and drain contacts extending through the dielec-tric layer and the barrier layer, and further extending partially into the channel layer, respectively.
15
Dependent← claim 14etch stop layer (III-N, high Al content)
The method of claim 14, further comprising: forming an etch stop layer on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer.
16
Dependent← claim 14AlNAlGaN
The method of claim 14, wherein forming the barrier layer comprises: forming an aluminum nitride layer on the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
18
Dependent← claim 14GaN:Mg
The method of claim 14, wherein forming the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
22
Dependent← claim 14
The method of claim 14, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
23
Dependent← claim 14
The method of claim 14, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
24
Dependent← claim 14
The method of claim 14, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
normally-on GaN FET with p-type gate
GaN:Mggate
etch stop layer (III-N, high Al content)etch stop
barrier layer (III-N, Al+N)barrier
GaNchannel
Materials
Materials described outside the worked examples.
GaN channel layer (III-N)
GaN
Channel Layer
barrier layer (III-N, Al+N)
Barrier Layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Temperature
900, 1100°C
Ambient
H2 carrier gas (with optional N2)
Process details
precursors:trimethylgallium or triethylgallium, ammonia or hydrazine or 1,1-dimethylhydrazine
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
FIG. 2
process tool top view
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
FIG. 65
FIG. 65 1C. The aluminum-containing gas reagent may be imple- mented as trimethylaluminum or triethylaluminum, for B₂ example. The nitrogen-containing gas …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 22 dependent
1
IndependentGaNbarrier layer (III-N, Al+N)etch stop layer (III-N, high Al content)GaN:Mgnormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of III-N semiconductor material of a gallium nitride field effect transistor (GaN FET), the channel layer including gallium and nitrogen; forming a barrier layer of III-N semiconductor material over the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional elec-tron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming an etch stop layer of III-N semiconductor mate-rial directly on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer; forming a p-type gate layer of III-N semiconductor mate-rial directly on the etch stop layer, the p-type gate layer including gallium and nitrogen; forming a gate mask on the p-type gate layer, the gate mask covering the p-type gate layer over an area for a p-type gate of the GaN FET; removing the p-type gate layer over the etch stop layer where exposed by the gate mask to form the p-type gate, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; and removing the gate mask.
2
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein the barrier layer has a thickness of 1 nanometer to 60 nanometers.
3
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using a gallium containing gas reagent, so that the barrier layer includes gallium.
4
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using an indium containing gas reagent, so that the barrier layer includes indium.
5
Dependent← claim 1GaN:Mg
The method of claim 1, wherein the p-type gate layer is 5 nanometers to 500 nanometers thick.
6
Dependent← claim 1GaN:Mg
The method of claim 1, wherein forming the p-type gate layer includes using a magnesium containing gas reagent, so that the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
7
Dependent← claim 1
The method of claim 1, wherein removing the p-type gate layer where exposed by the gate mask is performed using an inductively coupled plasma (ICP) process.
9
Dependent← claim 1etch stop layer (III-N, high Al content)
The method of claim 1, wherein the etch stop layer is 0.5 nanometers to 3 nanometers thick.
10
Dependent← claim 1dielectric layer
The method of claim 1, further comprising: forming a dielectric layer over the etch stop layer and the p-type gate, after removing the gate mask.
12
Dependent← claim 1AlNAlGaN
The method of claim 1, wherein forming the barrier layer comprises: forming an aluminum nitride layer over the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
19
Dependent← claim 1
The method of claim 1, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
20
Dependent← claim 1
The method of claim 1, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
21
Dependent← claim 1
The method of claim 1, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density.
14
IndependentGaNbarrier layer (III-N, Al+N)GaN:Mgdielectric layernormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of a gallium nitride field effect transistor (GaN FET), the channel layer including gal-lium and nitrogen; forming a barrier layer on the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional electron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming a p-type gate layer over the barrier layer, the p-type gate layer including gallium and nitrogen; patterning the p-type gate layer to form a p-type gate of the GaN FET, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; forming a dielectric layer over the p-type gate and over the barrier layer; and forming source and drain contacts of the GaN FET, the source and drain contacts extending through the dielec-tric layer and the barrier layer, and further extending partially into the channel layer, respectively.
15
Dependent← claim 14etch stop layer (III-N, high Al content)
The method of claim 14, further comprising: forming an etch stop layer on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer.
16
Dependent← claim 14AlNAlGaN
The method of claim 14, wherein forming the barrier layer comprises: forming an aluminum nitride layer on the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
18
Dependent← claim 14GaN:Mg
The method of claim 14, wherein forming the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
22
Dependent← claim 14
The method of claim 14, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
23
Dependent← claim 14
The method of claim 14, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
24
Dependent← claim 14
The method of claim 14, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
normally-on GaN FET with p-type gate
GaN:Mggate
etch stop layer (III-N, high Al content)etch stop
barrier layer (III-N, Al+N)barrier
GaNchannel
Materials
Materials described outside the worked examples.
GaN channel layer (III-N)
GaN
Channel Layer
barrier layer (III-N, Al+N)
Barrier Layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Temperature
900, 1100°C
Ambient
H2 carrier gas (with optional N2)
Process details
precursors:trimethylgallium or triethylgallium, ammonia or hydrazine or 1,1-dimethylhydrazine
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
FIG. 2
process tool top view
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
FIG. 65
FIG. 65 1C. The aluminum-containing gas reagent may be imple- mented as trimethylaluminum or triethylaluminum, for B₂ example. The nitrogen-containing gas …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 22 dependent
1
IndependentGaNbarrier layer (III-N, Al+N)etch stop layer (III-N, high Al content)GaN:Mgnormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of III-N semiconductor material of a gallium nitride field effect transistor (GaN FET), the channel layer including gallium and nitrogen; forming a barrier layer of III-N semiconductor material over the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional elec-tron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming an etch stop layer of III-N semiconductor mate-rial directly on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer; forming a p-type gate layer of III-N semiconductor mate-rial directly on the etch stop layer, the p-type gate layer including gallium and nitrogen; forming a gate mask on the p-type gate layer, the gate mask covering the p-type gate layer over an area for a p-type gate of the GaN FET; removing the p-type gate layer over the etch stop layer where exposed by the gate mask to form the p-type gate, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; and removing the gate mask.
2
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein the barrier layer has a thickness of 1 nanometer to 60 nanometers.
3
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using a gallium containing gas reagent, so that the barrier layer includes gallium.
4
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using an indium containing gas reagent, so that the barrier layer includes indium.
5
Dependent← claim 1GaN:Mg
The method of claim 1, wherein the p-type gate layer is 5 nanometers to 500 nanometers thick.
6
Dependent← claim 1GaN:Mg
The method of claim 1, wherein forming the p-type gate layer includes using a magnesium containing gas reagent, so that the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
7
Dependent← claim 1
The method of claim 1, wherein removing the p-type gate layer where exposed by the gate mask is performed using an inductively coupled plasma (ICP) process.
9
Dependent← claim 1etch stop layer (III-N, high Al content)
The method of claim 1, wherein the etch stop layer is 0.5 nanometers to 3 nanometers thick.
10
Dependent← claim 1dielectric layer
The method of claim 1, further comprising: forming a dielectric layer over the etch stop layer and the p-type gate, after removing the gate mask.
12
Dependent← claim 1AlNAlGaN
The method of claim 1, wherein forming the barrier layer comprises: forming an aluminum nitride layer over the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
19
Dependent← claim 1
The method of claim 1, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
20
Dependent← claim 1
The method of claim 1, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
21
Dependent← claim 1
The method of claim 1, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density.
14
IndependentGaNbarrier layer (III-N, Al+N)GaN:Mgdielectric layernormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of a gallium nitride field effect transistor (GaN FET), the channel layer including gal-lium and nitrogen; forming a barrier layer on the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional electron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming a p-type gate layer over the barrier layer, the p-type gate layer including gallium and nitrogen; patterning the p-type gate layer to form a p-type gate of the GaN FET, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; forming a dielectric layer over the p-type gate and over the barrier layer; and forming source and drain contacts of the GaN FET, the source and drain contacts extending through the dielec-tric layer and the barrier layer, and further extending partially into the channel layer, respectively.
15
Dependent← claim 14etch stop layer (III-N, high Al content)
The method of claim 14, further comprising: forming an etch stop layer on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer.
16
Dependent← claim 14AlNAlGaN
The method of claim 14, wherein forming the barrier layer comprises: forming an aluminum nitride layer on the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
18
Dependent← claim 14GaN:Mg
The method of claim 14, wherein forming the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
22
Dependent← claim 14
The method of claim 14, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
23
Dependent← claim 14
The method of claim 14, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
24
Dependent← claim 14
The method of claim 14, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
normally-on GaN FET with p-type gate
GaN:Mggate
etch stop layer (III-N, high Al content)etch stop
barrier layer (III-N, Al+N)barrier
GaNchannel
Materials
Materials described outside the worked examples.
GaN channel layer (III-N)
GaN
Channel Layer
barrier layer (III-N, Al+N)
Barrier Layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Temperature
900, 1100°C
Ambient
H2 carrier gas (with optional N2)
Process details
precursors:trimethylgallium or triethylgallium, ammonia or hydrazine or 1,1-dimethylhydrazine
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
FIG. 2
process tool top view
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
FIG. 65
FIG. 65 1C. The aluminum-containing gas reagent may be imple- mented as trimethylaluminum or triethylaluminum, for B₂ example. The nitrogen-containing gas …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 22 dependent
1
IndependentGaNbarrier layer (III-N, Al+N)etch stop layer (III-N, high Al content)GaN:Mgnormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of III-N semiconductor material of a gallium nitride field effect transistor (GaN FET), the channel layer including gallium and nitrogen; forming a barrier layer of III-N semiconductor material over the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional elec-tron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming an etch stop layer of III-N semiconductor mate-rial directly on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer; forming a p-type gate layer of III-N semiconductor mate-rial directly on the etch stop layer, the p-type gate layer including gallium and nitrogen; forming a gate mask on the p-type gate layer, the gate mask covering the p-type gate layer over an area for a p-type gate of the GaN FET; removing the p-type gate layer over the etch stop layer where exposed by the gate mask to form the p-type gate, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; and removing the gate mask.
2
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein the barrier layer has a thickness of 1 nanometer to 60 nanometers.
3
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using a gallium containing gas reagent, so that the barrier layer includes gallium.
4
Dependent← claim 1barrier layer (III-N, Al+N)
The method of claim 1, wherein forming the barrier layer includes using an indium containing gas reagent, so that the barrier layer includes indium.
5
Dependent← claim 1GaN:Mg
The method of claim 1, wherein the p-type gate layer is 5 nanometers to 500 nanometers thick.
6
Dependent← claim 1GaN:Mg
The method of claim 1, wherein forming the p-type gate layer includes using a magnesium containing gas reagent, so that the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
7
Dependent← claim 1
The method of claim 1, wherein removing the p-type gate layer where exposed by the gate mask is performed using an inductively coupled plasma (ICP) process.
9
Dependent← claim 1etch stop layer (III-N, high Al content)
The method of claim 1, wherein the etch stop layer is 0.5 nanometers to 3 nanometers thick.
10
Dependent← claim 1dielectric layer
The method of claim 1, further comprising: forming a dielectric layer over the etch stop layer and the p-type gate, after removing the gate mask.
12
Dependent← claim 1AlNAlGaN
The method of claim 1, wherein forming the barrier layer comprises: forming an aluminum nitride layer over the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
19
Dependent← claim 1
The method of claim 1, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
20
Dependent← claim 1
The method of claim 1, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
21
Dependent← claim 1
The method of claim 1, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density.
14
IndependentGaNbarrier layer (III-N, Al+N)GaN:Mgdielectric layernormally-on GaN FET with p-type gate
A method, comprising: forming a channel layer of a gallium nitride field effect transistor (GaN FET), the channel layer including gal-lium and nitrogen; forming a barrier layer on the channel layer, the barrier layer including aluminum and nitrogen, wherein two-dimensional electron gas (2DEG) forms in the channel layer proximate the barrier layer as a result of forming the barrier layer, the 2DEG with a first free charge carrier density; forming a p-type gate layer over the barrier layer, the p-type gate layer including gallium and nitrogen; patterning the p-type gate layer to form a p-type gate of the GaN FET, wherein: the 2DEG under the p-type gate has a second free charge carrier density that is non-zero and less than the first free charge carrier density; and the 2DEG under the p-type gate is connected to the 2DEG outside a footprint of the p-type gate such that the GaN FET is normally on, the 2DEG outside the footprint of the p-type gate having the first free charge carrier density; forming a dielectric layer over the p-type gate and over the barrier layer; and forming source and drain contacts of the GaN FET, the source and drain contacts extending through the dielec-tric layer and the barrier layer, and further extending partially into the channel layer, respectively.
15
Dependent← claim 14etch stop layer (III-N, high Al content)
The method of claim 14, further comprising: forming an etch stop layer on the barrier layer, the etch stop layer including an aluminum content greater than the barrier layer.
16
Dependent← claim 14AlNAlGaN
The method of claim 14, wherein forming the barrier layer comprises: forming an aluminum nitride layer on the channel layer; and forming an aluminum gallium nitride layer on the alumi-num nitride layer.
18
Dependent← claim 14GaN:Mg
The method of claim 14, wherein forming the p-type gate layer has a magnesium concentration of 1×1017 cm⁻³ to 1×1020 cm⁻³.
22
Dependent← claim 14
The method of claim 14, wherein the first free charge carrier density is greater than 8×1012 cm⁻².
23
Dependent← claim 14
The method of claim 14, wherein the second free charge carrier density is 1 percent to 75 percent of the first free charge carrier density.
24
Dependent← claim 14
The method of claim 14, wherein: the first free charge carrier density is greater than 8×1012 cm⁻²; and the second free charge carrier density is 1 percent to percent of the first free charge carrier density. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
normally-on GaN FET with p-type gate
GaN:Mggate
etch stop layer (III-N, high Al content)etch stop
barrier layer (III-N, Al+N)barrier
GaNchannel
Materials
Materials described outside the worked examples.
GaN channel layer (III-N)
GaN
Channel Layer
barrier layer (III-N, Al+N)
Barrier Layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Temperature
900, 1100°C
Ambient
H2 carrier gas (with optional N2)
Process details
precursors:trimethylgallium or triethylgallium, ammonia or hydrazine or 1,1-dimethylhydrazine
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 1K are cross sections of an example semiconductor device including a low threshold depletion mode gallium nitride field effect transistor, depicted in 60 …
precursors:trimethylaluminum or triethylaluminum, ammonia or hydrazine or 1,1-dimethylhydrazine
thickness nm:0.5 to 3
temperature c max:3
temperature c min:0.5
Materials:AlN
Fet Electrical
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
US 2006/0226412 A12006/0226412 A1 * 10/2006 Saxler................. H01L 29/7787examiner
US 2007/0176215 A12007/0176215 A1 * 8/2007 Yanagihara....... H01L 29/66462examiner
US 2008/0079023 A12008/0079023 A1 * 4/2008 Hikita............... H01L 29/66462examiner
US 2010/0133441 A12010/0133441 A1 6/2010 Aurola
US 2010/0283083 A12010/0283083 A1 * 11/2010 Niiyama............. H01L 29/7813examiner
US 2011/0156212 A12011/0156212 A1 * 6/2011 Arena................. H01L 29/2003examiner
US 2015/0014699 A12015/0014699 A1 1/2015 Motonobu et al.
US 2015/0123139 A12015/0123139 A1 * 5/2015 Kim.................. H01L 29/66462examiner
US 2018/0366559 A12018/0366559 A1 * 12/2018 Cao................... H01L 21/30621examiner
US 2020/0111891 A12020/0111891 A1 * 4/2020 Chen................... H01L 21/0254examiner
US 2021/0376136 A12021/0376136 A1 * 12/2021 Akutsu............. H01L 21/30621examiner
US 2022/0416072 A12022/0416072 A1 * 12/2022 Otake............... H01L 29/66462examiner
Cited non-patent literature · 2
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004.
Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. T92513WO, PCT/US 2021/061061, PCT International Search Report, dated Mar. 17, 2022.
precursors:trimethylaluminum or triethylaluminum, ammonia or hydrazine or 1,1-dimethylhydrazine
thickness nm:0.5 to 3
temperature c max:3
temperature c min:0.5
Materials:AlN
Fet Electrical
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
US 2006/0226412 A12006/0226412 A1 * 10/2006 Saxler................. H01L 29/7787examiner
US 2007/0176215 A12007/0176215 A1 * 8/2007 Yanagihara....... H01L 29/66462examiner
US 2008/0079023 A12008/0079023 A1 * 4/2008 Hikita............... H01L 29/66462examiner
US 2010/0133441 A12010/0133441 A1 6/2010 Aurola
US 2010/0283083 A12010/0283083 A1 * 11/2010 Niiyama............. H01L 29/7813examiner
US 2011/0156212 A12011/0156212 A1 * 6/2011 Arena................. H01L 29/2003examiner
US 2015/0014699 A12015/0014699 A1 1/2015 Motonobu et al.
US 2015/0123139 A12015/0123139 A1 * 5/2015 Kim.................. H01L 29/66462examiner
US 2018/0366559 A12018/0366559 A1 * 12/2018 Cao................... H01L 21/30621examiner
US 2020/0111891 A12020/0111891 A1 * 4/2020 Chen................... H01L 21/0254examiner
US 2021/0376136 A12021/0376136 A1 * 12/2021 Akutsu............. H01L 21/30621examiner
US 2022/0416072 A12022/0416072 A1 * 12/2022 Otake............... H01L 29/66462examiner
Cited non-patent literature · 2
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004.
Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. T92513WO, PCT/US 2021/061061, PCT International Search Report, dated Mar. 17, 2022.
precursors:trimethylaluminum or triethylaluminum, ammonia or hydrazine or 1,1-dimethylhydrazine
thickness nm:0.5 to 3
temperature c max:3
temperature c min:0.5
Materials:AlN
Fet Electrical
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
US 2006/0226412 A12006/0226412 A1 * 10/2006 Saxler................. H01L 29/7787examiner
US 2007/0176215 A12007/0176215 A1 * 8/2007 Yanagihara....... H01L 29/66462examiner
US 2008/0079023 A12008/0079023 A1 * 4/2008 Hikita............... H01L 29/66462examiner
US 2010/0133441 A12010/0133441 A1 6/2010 Aurola
US 2010/0283083 A12010/0283083 A1 * 11/2010 Niiyama............. H01L 29/7813examiner
US 2011/0156212 A12011/0156212 A1 * 6/2011 Arena................. H01L 29/2003examiner
US 2015/0014699 A12015/0014699 A1 1/2015 Motonobu et al.
US 2015/0123139 A12015/0123139 A1 * 5/2015 Kim.................. H01L 29/66462examiner
US 2018/0366559 A12018/0366559 A1 * 12/2018 Cao................... H01L 21/30621examiner
US 2020/0111891 A12020/0111891 A1 * 4/2020 Chen................... H01L 21/0254examiner
US 2021/0376136 A12021/0376136 A1 * 12/2021 Akutsu............. H01L 21/30621examiner
US 2022/0416072 A12022/0416072 A1 * 12/2022 Otake............... H01L 29/66462examiner
Cited non-patent literature · 2
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004.
Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. T92513WO, PCT/US 2021/061061, PCT International Search Report, dated Mar. 17, 2022.
precursors:trimethylaluminum or triethylaluminum, ammonia or hydrazine or 1,1-dimethylhydrazine
thickness nm:0.5 to 3
temperature c max:3
temperature c min:0.5
Materials:AlN
Fet Electrical
FIG. 2 is a top view of an example semiconductor device that includes a low threshold depletion mode gallium nitride field effect transistor, and a silicon …
FIG. 3 is a circuit schematic of an example semiconductor device that includes a low threshold depletion mode gallium B₂ nitride field effect transistor, and a …
US 2006/0226412 A12006/0226412 A1 * 10/2006 Saxler................. H01L 29/7787examiner
US 2007/0176215 A12007/0176215 A1 * 8/2007 Yanagihara....... H01L 29/66462examiner
US 2008/0079023 A12008/0079023 A1 * 4/2008 Hikita............... H01L 29/66462examiner
US 2010/0133441 A12010/0133441 A1 6/2010 Aurola
US 2010/0283083 A12010/0283083 A1 * 11/2010 Niiyama............. H01L 29/7813examiner
US 2011/0156212 A12011/0156212 A1 * 6/2011 Arena................. H01L 29/2003examiner
US 2015/0014699 A12015/0014699 A1 1/2015 Motonobu et al.
US 2015/0123139 A12015/0123139 A1 * 5/2015 Kim.................. H01L 29/66462examiner
US 2018/0366559 A12018/0366559 A1 * 12/2018 Cao................... H01L 21/30621examiner
US 2020/0111891 A12020/0111891 A1 * 4/2020 Chen................... H01L 21/0254examiner
US 2021/0376136 A12021/0376136 A1 * 12/2021 Akutsu............. H01L 21/30621examiner
US 2022/0416072 A12022/0416072 A1 * 12/2022 Otake............... H01L 29/66462examiner
Cited non-patent literature · 2
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004.
Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. T92513WO, PCT/US 2021/061061, PCT International Search Report, dated Mar. 17, 2022.