GALLIUM ARSENIDE SINGLE CRYSTAL AND GALLIUM ARSENIDE SINGLE CRYSTAL SUBSTRATE | Matter42 Literature
Patent
Atlas literature
Patent
US 12,338,546 B2
GALLIUM ARSENIDE SINGLE CRYSTAL AND GALLIUM ARSENIDE SINGLE CRYSTAL SUBSTRATE
Hidetoshi Takayama, Yukio Ishikawa
SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP)·Jun. 24, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 is a schematic plan view showing a gallium arsenide single crystal according to an embodiment of the present disclosure.
FIG. 2
FIG. 2 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for a typical gallium arsenide single crystal.
FIG. 3
FIG. 3 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for the gallium arsenide single crystal according to …
FIG. 4
performance graph
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 5
performance graph
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 6
FIG. 6 is a schematic plan view showing a gallium arsenide single crystal substrate according to another embodiment of the present disclosure.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
3 independent · 0 dependent
1
IndependentGaAsGaAsB₂O₃
Production of GaAs Single Crystal Using the manufacturing apparatus shown in FIG. 2, a C (carbon)-doped semi-insulating GaAs single crystal includ-ing a straight body portion having a diameter of 156 mm and a length of 200 mm is produced in accordance with the VB method. A GaAs polycrystal is used as the GaAs source material. B₂O₃ is used as the sealing member. A temperature distribution in the manufacturing apparatus is adjusted such that a temperature gradient in a crystal growth direction at a crystal growth interface is 2° C./cm, and the GaAs single crystal is grown. Next, the grown GaAs single crystal is cooled to the room temperature (25° C.) at 25° C./min. A temperature difference in the GaAs single crystal at this time is 20±0.2° C. in the entire straight body portion of the GaAs single crystal. An outer circumferential surface of the cooled GaAs single crystal is ground, to thereby produce the GaAs single crystal including the straight body portion having a diameter of 152.4 mm.
2
IndependentGaAsGaAs single crystal substrate
Production of GaAs Single Crystal substrate The GaAs single crystal obtained above is sliced along a plane of the straight body portion perpendicular to a central axis, and front and rear main surfaces are both mirror-finished by mechanical polishing and chemical mechanical polishing (CMP), to thereby produce two (one from the seed crystal side and one from the finally solidified portion side) GaAs single crystal substrates each having a diameter of 152.4 mm and a thickness of 700 µm. There is no affected layer on both of the polished front and rear main surfaces. Various types of cleaning that can maintain the mirror surfaces after polishing may be performed. For each of the GaAs single crystal substrates obtained as described above, a type (compressive or tensile) of a residual strain in a tangential direction in an outer circumferential portion is evaluated from a Raman shift by measuring a Raman spectrum using a Raman spectrophotometer (HR evolution manufactured by HORIBA, Ltd.). Determination of an ori-entation of the residual strain in the tangential direction does not specify the magnitude, and thus, a measurement method other than the Raman shift may be used as long as it can determine the orientation. Evaluation of an average value of the magnitude of the residual strain in the outer circumfer-ential portion represented by an absolute value ?Sr−St? of a difference between a radial strain component Sr and a tangential strain component St can be performed based on, for example, the photoelastic method described in Appl. Phys. Lett. 47 (1985) pp. 365-367. Specifically, a light irradiation diameter on each substrate main surface is φ100 µm. The above-described average value of the magnitude of the residual strain in the outer circumferential portion is calculated by scanning and measuring the entire main sur-face at 0.5 mm-pitch square lattice points such that the center of the substrate main surface is included in the measurement points, and averaging all of the measurement values included in the outer circumferential portion extend-ing between an inner circumference located 10 mm inward from an outer circumference toward a center and a location located 5 mm inward from the outer circumference. The crystallinity is evaluated by an average EPD (etch pit density) in the entire location located 5 mm inward from the outer circumferential surface. Specifically, molten potas-sium hydroxide is used as an etchant. The EPD can be obtained by magnifying the main surface of the GaAs single crystal substrate by 100 times with a microscope and count-ing the number of etch pits within a field of view of 1 mm square (meaning a square of 1 mmxl mm; the same applies to the description below). An average value of the EPD can be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equivalent to a <110> direction from the center of the main surface and averaging the resultant numbers. Furthermore, the average value of the EPD can also be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equiva-lent to a <100> direction from the center of the main surface and averaging the resultant numbers.
3
IndependentGaAsGaAs single crystal substrate
Evaluation of Whether or Not Slip Occurs By applying a thermal history similar to a thermal history when a semiconductor layer is grown on the above-de-scribed GaAs single crystal substrate, evaluation of whether or not slip occurs is made. Specifically, a temperature of the above-described GaAs single crystal substrate is elevated to 600° C. at a rate of 40° C./min under a AsH₃ (arsine) atmosphere in an OMVPE (organic metal vapor phase growth) furnace, and the temperature is kept for 10 minutes, and then, the above-described GaAs single crystal substrate is cooled at a setting of 100° C./min. Thereafter, observation of whether or not slip occurs in the GaAs single crystal substrate is made with a differential interference microscope. The results are shown in Table 1. The invention claimed is:
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Production of GaAs Single Crystal
example section example
3 materials1 process step
C-doped semi-insulating GaAs single crystal with 156 mm diameter and 200 mm straight body length produced by the VB (vertical Bridgman) method using GaAs polycrystal source and B₂O₃ sealing member. Temperature gradient at crystal growth interface: 2°C/cm. Crystal cooled to 25°C at 25°C/min with a temperature difference of 20±0.2°C across the entire straight body portion. Outer surface ground to produce 152.4 mm diameter crystal.
Production of GaAs Single Crystal substrate
example section example
1 material1 process step
GaAs single crystal sliced perpendicular to central axis; front and rear surfaces mirror-finished by mechanical polishing and CMP to produce substrates of 152.4 mm diameter and 700 µm thickness. Residual strain type in tangential direction evaluated by Raman spectroscopy (HORIBA HR Evolution). Magnitude of residual strain measured by photoelastic method at 0.5 mm pitch. EPD evaluated using molten KOH etchant.
Evaluation of Whether or Not Slip Occurs
example section example
1 material1 process step
GaAs single crystal substrate subjected to thermal cycling in OMVPE furnace under AsH₃ atmosphere: temperature elevated to 600°C at 40°C/min, held 10 min, then cooled at 100°C/min. Slip occurrence evaluated by differential interference microscope.
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs single crystal substrate
GaAssubstrate
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
device performance measurement
Device Performance Measurement
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
GALLIUM ARSENIDE SINGLE CRYSTAL AND GALLIUM ARSENIDE SINGLE CRYSTAL SUBSTRATE
Hidetoshi Takayama, Yukio Ishikawa
SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP)·Jun. 24, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 is a schematic plan view showing a gallium arsenide single crystal according to an embodiment of the present disclosure.
FIG. 2
FIG. 2 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for a typical gallium arsenide single crystal.
FIG. 3
FIG. 3 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for the gallium arsenide single crystal according to …
FIG. 4
performance graph
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 5
performance graph
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 6
FIG. 6 is a schematic plan view showing a gallium arsenide single crystal substrate according to another embodiment of the present disclosure.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
3 independent · 0 dependent
1
IndependentGaAsGaAsB₂O₃
Production of GaAs Single Crystal Using the manufacturing apparatus shown in FIG. 2, a C (carbon)-doped semi-insulating GaAs single crystal includ-ing a straight body portion having a diameter of 156 mm and a length of 200 mm is produced in accordance with the VB method. A GaAs polycrystal is used as the GaAs source material. B₂O₃ is used as the sealing member. A temperature distribution in the manufacturing apparatus is adjusted such that a temperature gradient in a crystal growth direction at a crystal growth interface is 2° C./cm, and the GaAs single crystal is grown. Next, the grown GaAs single crystal is cooled to the room temperature (25° C.) at 25° C./min. A temperature difference in the GaAs single crystal at this time is 20±0.2° C. in the entire straight body portion of the GaAs single crystal. An outer circumferential surface of the cooled GaAs single crystal is ground, to thereby produce the GaAs single crystal including the straight body portion having a diameter of 152.4 mm.
2
IndependentGaAsGaAs single crystal substrate
Production of GaAs Single Crystal substrate The GaAs single crystal obtained above is sliced along a plane of the straight body portion perpendicular to a central axis, and front and rear main surfaces are both mirror-finished by mechanical polishing and chemical mechanical polishing (CMP), to thereby produce two (one from the seed crystal side and one from the finally solidified portion side) GaAs single crystal substrates each having a diameter of 152.4 mm and a thickness of 700 µm. There is no affected layer on both of the polished front and rear main surfaces. Various types of cleaning that can maintain the mirror surfaces after polishing may be performed. For each of the GaAs single crystal substrates obtained as described above, a type (compressive or tensile) of a residual strain in a tangential direction in an outer circumferential portion is evaluated from a Raman shift by measuring a Raman spectrum using a Raman spectrophotometer (HR evolution manufactured by HORIBA, Ltd.). Determination of an ori-entation of the residual strain in the tangential direction does not specify the magnitude, and thus, a measurement method other than the Raman shift may be used as long as it can determine the orientation. Evaluation of an average value of the magnitude of the residual strain in the outer circumfer-ential portion represented by an absolute value ?Sr−St? of a difference between a radial strain component Sr and a tangential strain component St can be performed based on, for example, the photoelastic method described in Appl. Phys. Lett. 47 (1985) pp. 365-367. Specifically, a light irradiation diameter on each substrate main surface is φ100 µm. The above-described average value of the magnitude of the residual strain in the outer circumferential portion is calculated by scanning and measuring the entire main sur-face at 0.5 mm-pitch square lattice points such that the center of the substrate main surface is included in the measurement points, and averaging all of the measurement values included in the outer circumferential portion extend-ing between an inner circumference located 10 mm inward from an outer circumference toward a center and a location located 5 mm inward from the outer circumference. The crystallinity is evaluated by an average EPD (etch pit density) in the entire location located 5 mm inward from the outer circumferential surface. Specifically, molten potas-sium hydroxide is used as an etchant. The EPD can be obtained by magnifying the main surface of the GaAs single crystal substrate by 100 times with a microscope and count-ing the number of etch pits within a field of view of 1 mm square (meaning a square of 1 mmxl mm; the same applies to the description below). An average value of the EPD can be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equivalent to a <110> direction from the center of the main surface and averaging the resultant numbers. Furthermore, the average value of the EPD can also be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equiva-lent to a <100> direction from the center of the main surface and averaging the resultant numbers.
3
IndependentGaAsGaAs single crystal substrate
Evaluation of Whether or Not Slip Occurs By applying a thermal history similar to a thermal history when a semiconductor layer is grown on the above-de-scribed GaAs single crystal substrate, evaluation of whether or not slip occurs is made. Specifically, a temperature of the above-described GaAs single crystal substrate is elevated to 600° C. at a rate of 40° C./min under a AsH₃ (arsine) atmosphere in an OMVPE (organic metal vapor phase growth) furnace, and the temperature is kept for 10 minutes, and then, the above-described GaAs single crystal substrate is cooled at a setting of 100° C./min. Thereafter, observation of whether or not slip occurs in the GaAs single crystal substrate is made with a differential interference microscope. The results are shown in Table 1. The invention claimed is:
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Production of GaAs Single Crystal
example section example
3 materials1 process step
C-doped semi-insulating GaAs single crystal with 156 mm diameter and 200 mm straight body length produced by the VB (vertical Bridgman) method using GaAs polycrystal source and B₂O₃ sealing member. Temperature gradient at crystal growth interface: 2°C/cm. Crystal cooled to 25°C at 25°C/min with a temperature difference of 20±0.2°C across the entire straight body portion. Outer surface ground to produce 152.4 mm diameter crystal.
Production of GaAs Single Crystal substrate
example section example
1 material1 process step
GaAs single crystal sliced perpendicular to central axis; front and rear surfaces mirror-finished by mechanical polishing and CMP to produce substrates of 152.4 mm diameter and 700 µm thickness. Residual strain type in tangential direction evaluated by Raman spectroscopy (HORIBA HR Evolution). Magnitude of residual strain measured by photoelastic method at 0.5 mm pitch. EPD evaluated using molten KOH etchant.
Evaluation of Whether or Not Slip Occurs
example section example
1 material1 process step
GaAs single crystal substrate subjected to thermal cycling in OMVPE furnace under AsH₃ atmosphere: temperature elevated to 600°C at 40°C/min, held 10 min, then cooled at 100°C/min. Slip occurrence evaluated by differential interference microscope.
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs single crystal substrate
GaAssubstrate
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
device performance measurement
Device Performance Measurement
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
GALLIUM ARSENIDE SINGLE CRYSTAL AND GALLIUM ARSENIDE SINGLE CRYSTAL SUBSTRATE
Hidetoshi Takayama, Yukio Ishikawa
SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP)·Jun. 24, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 is a schematic plan view showing a gallium arsenide single crystal according to an embodiment of the present disclosure.
FIG. 2
FIG. 2 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for a typical gallium arsenide single crystal.
FIG. 3
FIG. 3 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for the gallium arsenide single crystal according to …
FIG. 4
performance graph
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 5
performance graph
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 6
FIG. 6 is a schematic plan view showing a gallium arsenide single crystal substrate according to another embodiment of the present disclosure.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
3 independent · 0 dependent
1
IndependentGaAsGaAsB₂O₃
Production of GaAs Single Crystal Using the manufacturing apparatus shown in FIG. 2, a C (carbon)-doped semi-insulating GaAs single crystal includ-ing a straight body portion having a diameter of 156 mm and a length of 200 mm is produced in accordance with the VB method. A GaAs polycrystal is used as the GaAs source material. B₂O₃ is used as the sealing member. A temperature distribution in the manufacturing apparatus is adjusted such that a temperature gradient in a crystal growth direction at a crystal growth interface is 2° C./cm, and the GaAs single crystal is grown. Next, the grown GaAs single crystal is cooled to the room temperature (25° C.) at 25° C./min. A temperature difference in the GaAs single crystal at this time is 20±0.2° C. in the entire straight body portion of the GaAs single crystal. An outer circumferential surface of the cooled GaAs single crystal is ground, to thereby produce the GaAs single crystal including the straight body portion having a diameter of 152.4 mm.
2
IndependentGaAsGaAs single crystal substrate
Production of GaAs Single Crystal substrate The GaAs single crystal obtained above is sliced along a plane of the straight body portion perpendicular to a central axis, and front and rear main surfaces are both mirror-finished by mechanical polishing and chemical mechanical polishing (CMP), to thereby produce two (one from the seed crystal side and one from the finally solidified portion side) GaAs single crystal substrates each having a diameter of 152.4 mm and a thickness of 700 µm. There is no affected layer on both of the polished front and rear main surfaces. Various types of cleaning that can maintain the mirror surfaces after polishing may be performed. For each of the GaAs single crystal substrates obtained as described above, a type (compressive or tensile) of a residual strain in a tangential direction in an outer circumferential portion is evaluated from a Raman shift by measuring a Raman spectrum using a Raman spectrophotometer (HR evolution manufactured by HORIBA, Ltd.). Determination of an ori-entation of the residual strain in the tangential direction does not specify the magnitude, and thus, a measurement method other than the Raman shift may be used as long as it can determine the orientation. Evaluation of an average value of the magnitude of the residual strain in the outer circumfer-ential portion represented by an absolute value ?Sr−St? of a difference between a radial strain component Sr and a tangential strain component St can be performed based on, for example, the photoelastic method described in Appl. Phys. Lett. 47 (1985) pp. 365-367. Specifically, a light irradiation diameter on each substrate main surface is φ100 µm. The above-described average value of the magnitude of the residual strain in the outer circumferential portion is calculated by scanning and measuring the entire main sur-face at 0.5 mm-pitch square lattice points such that the center of the substrate main surface is included in the measurement points, and averaging all of the measurement values included in the outer circumferential portion extend-ing between an inner circumference located 10 mm inward from an outer circumference toward a center and a location located 5 mm inward from the outer circumference. The crystallinity is evaluated by an average EPD (etch pit density) in the entire location located 5 mm inward from the outer circumferential surface. Specifically, molten potas-sium hydroxide is used as an etchant. The EPD can be obtained by magnifying the main surface of the GaAs single crystal substrate by 100 times with a microscope and count-ing the number of etch pits within a field of view of 1 mm square (meaning a square of 1 mmxl mm; the same applies to the description below). An average value of the EPD can be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equivalent to a <110> direction from the center of the main surface and averaging the resultant numbers. Furthermore, the average value of the EPD can also be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equiva-lent to a <100> direction from the center of the main surface and averaging the resultant numbers.
3
IndependentGaAsGaAs single crystal substrate
Evaluation of Whether or Not Slip Occurs By applying a thermal history similar to a thermal history when a semiconductor layer is grown on the above-de-scribed GaAs single crystal substrate, evaluation of whether or not slip occurs is made. Specifically, a temperature of the above-described GaAs single crystal substrate is elevated to 600° C. at a rate of 40° C./min under a AsH₃ (arsine) atmosphere in an OMVPE (organic metal vapor phase growth) furnace, and the temperature is kept for 10 minutes, and then, the above-described GaAs single crystal substrate is cooled at a setting of 100° C./min. Thereafter, observation of whether or not slip occurs in the GaAs single crystal substrate is made with a differential interference microscope. The results are shown in Table 1. The invention claimed is:
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Production of GaAs Single Crystal
example section example
3 materials1 process step
C-doped semi-insulating GaAs single crystal with 156 mm diameter and 200 mm straight body length produced by the VB (vertical Bridgman) method using GaAs polycrystal source and B₂O₃ sealing member. Temperature gradient at crystal growth interface: 2°C/cm. Crystal cooled to 25°C at 25°C/min with a temperature difference of 20±0.2°C across the entire straight body portion. Outer surface ground to produce 152.4 mm diameter crystal.
Production of GaAs Single Crystal substrate
example section example
1 material1 process step
GaAs single crystal sliced perpendicular to central axis; front and rear surfaces mirror-finished by mechanical polishing and CMP to produce substrates of 152.4 mm diameter and 700 µm thickness. Residual strain type in tangential direction evaluated by Raman spectroscopy (HORIBA HR Evolution). Magnitude of residual strain measured by photoelastic method at 0.5 mm pitch. EPD evaluated using molten KOH etchant.
Evaluation of Whether or Not Slip Occurs
example section example
1 material1 process step
GaAs single crystal substrate subjected to thermal cycling in OMVPE furnace under AsH₃ atmosphere: temperature elevated to 600°C at 40°C/min, held 10 min, then cooled at 100°C/min. Slip occurrence evaluated by differential interference microscope.
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs single crystal substrate
GaAssubstrate
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
device performance measurement
Device Performance Measurement
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
GALLIUM ARSENIDE SINGLE CRYSTAL AND GALLIUM ARSENIDE SINGLE CRYSTAL SUBSTRATE
Hidetoshi Takayama, Yukio Ishikawa
SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP)·Jun. 24, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 is a schematic plan view showing a gallium arsenide single crystal according to an embodiment of the present disclosure.
FIG. 2
FIG. 2 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for a typical gallium arsenide single crystal.
FIG. 3
FIG. 3 is a schematic cross-sectional view showing a manufacturing apparatus and a manufacturing method for the gallium arsenide single crystal according to …
FIG. 4
performance graph
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 5
performance graph
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 6
FIG. 6 is a schematic plan view showing a gallium arsenide single crystal substrate according to another embodiment of the present disclosure.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
3 independent · 0 dependent
1
IndependentGaAsGaAsB₂O₃
Production of GaAs Single Crystal Using the manufacturing apparatus shown in FIG. 2, a C (carbon)-doped semi-insulating GaAs single crystal includ-ing a straight body portion having a diameter of 156 mm and a length of 200 mm is produced in accordance with the VB method. A GaAs polycrystal is used as the GaAs source material. B₂O₃ is used as the sealing member. A temperature distribution in the manufacturing apparatus is adjusted such that a temperature gradient in a crystal growth direction at a crystal growth interface is 2° C./cm, and the GaAs single crystal is grown. Next, the grown GaAs single crystal is cooled to the room temperature (25° C.) at 25° C./min. A temperature difference in the GaAs single crystal at this time is 20±0.2° C. in the entire straight body portion of the GaAs single crystal. An outer circumferential surface of the cooled GaAs single crystal is ground, to thereby produce the GaAs single crystal including the straight body portion having a diameter of 152.4 mm.
2
IndependentGaAsGaAs single crystal substrate
Production of GaAs Single Crystal substrate The GaAs single crystal obtained above is sliced along a plane of the straight body portion perpendicular to a central axis, and front and rear main surfaces are both mirror-finished by mechanical polishing and chemical mechanical polishing (CMP), to thereby produce two (one from the seed crystal side and one from the finally solidified portion side) GaAs single crystal substrates each having a diameter of 152.4 mm and a thickness of 700 µm. There is no affected layer on both of the polished front and rear main surfaces. Various types of cleaning that can maintain the mirror surfaces after polishing may be performed. For each of the GaAs single crystal substrates obtained as described above, a type (compressive or tensile) of a residual strain in a tangential direction in an outer circumferential portion is evaluated from a Raman shift by measuring a Raman spectrum using a Raman spectrophotometer (HR evolution manufactured by HORIBA, Ltd.). Determination of an ori-entation of the residual strain in the tangential direction does not specify the magnitude, and thus, a measurement method other than the Raman shift may be used as long as it can determine the orientation. Evaluation of an average value of the magnitude of the residual strain in the outer circumfer-ential portion represented by an absolute value ?Sr−St? of a difference between a radial strain component Sr and a tangential strain component St can be performed based on, for example, the photoelastic method described in Appl. Phys. Lett. 47 (1985) pp. 365-367. Specifically, a light irradiation diameter on each substrate main surface is φ100 µm. The above-described average value of the magnitude of the residual strain in the outer circumferential portion is calculated by scanning and measuring the entire main sur-face at 0.5 mm-pitch square lattice points such that the center of the substrate main surface is included in the measurement points, and averaging all of the measurement values included in the outer circumferential portion extend-ing between an inner circumference located 10 mm inward from an outer circumference toward a center and a location located 5 mm inward from the outer circumference. The crystallinity is evaluated by an average EPD (etch pit density) in the entire location located 5 mm inward from the outer circumferential surface. Specifically, molten potas-sium hydroxide is used as an etchant. The EPD can be obtained by magnifying the main surface of the GaAs single crystal substrate by 100 times with a microscope and count-ing the number of etch pits within a field of view of 1 mm square (meaning a square of 1 mmxl mm; the same applies to the description below). An average value of the EPD can be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equivalent to a <110> direction from the center of the main surface and averaging the resultant numbers. Furthermore, the average value of the EPD can also be obtained by counting the number of etch pits at 5 mm intervals along each of four directions equiva-lent to a <100> direction from the center of the main surface and averaging the resultant numbers.
3
IndependentGaAsGaAs single crystal substrate
Evaluation of Whether or Not Slip Occurs By applying a thermal history similar to a thermal history when a semiconductor layer is grown on the above-de-scribed GaAs single crystal substrate, evaluation of whether or not slip occurs is made. Specifically, a temperature of the above-described GaAs single crystal substrate is elevated to 600° C. at a rate of 40° C./min under a AsH₃ (arsine) atmosphere in an OMVPE (organic metal vapor phase growth) furnace, and the temperature is kept for 10 minutes, and then, the above-described GaAs single crystal substrate is cooled at a setting of 100° C./min. Thereafter, observation of whether or not slip occurs in the GaAs single crystal substrate is made with a differential interference microscope. The results are shown in Table 1. The invention claimed is:
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Production of GaAs Single Crystal
example section example
3 materials1 process step
C-doped semi-insulating GaAs single crystal with 156 mm diameter and 200 mm straight body length produced by the VB (vertical Bridgman) method using GaAs polycrystal source and B₂O₃ sealing member. Temperature gradient at crystal growth interface: 2°C/cm. Crystal cooled to 25°C at 25°C/min with a temperature difference of 20±0.2°C across the entire straight body portion. Outer surface ground to produce 152.4 mm diameter crystal.
Production of GaAs Single Crystal substrate
example section example
1 material1 process step
GaAs single crystal sliced perpendicular to central axis; front and rear surfaces mirror-finished by mechanical polishing and CMP to produce substrates of 152.4 mm diameter and 700 µm thickness. Residual strain type in tangential direction evaluated by Raman spectroscopy (HORIBA HR Evolution). Magnitude of residual strain measured by photoelastic method at 0.5 mm pitch. EPD evaluated using molten KOH etchant.
Evaluation of Whether or Not Slip Occurs
example section example
1 material1 process step
GaAs single crystal substrate subjected to thermal cycling in OMVPE furnace under AsH₃ atmosphere: temperature elevated to 600°C at 40°C/min, held 10 min, then cooled at 100°C/min. Slip occurrence evaluated by differential interference microscope.
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs single crystal substrate
GaAssubstrate
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
device performance measurement
Device Performance Measurement
FIG. 4C is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
US 7,473,317 B27,473,317 B2 * 1/2009 Hagi....................... C30B 29/42examiner
US 2012/0288403 A12012/0288403 A1 11/2012 Kimura
US 2012/0292747 A12012/0292747 A1 * 11/2012 Miyahara.......... H01L 21/02052examiner
JP 59182298 AJP 59182298 A * 10/1984............. C30B 27/02examiner
Cited non-patent literature · 2
Nov. 13, 2018 Written Opinion issued in International Patent Application No. PCT/JP2018/029679.
Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide. Masayoshi Yamada, “Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide” Appl. Phys. Lett. vol. 47, No. 4, Aug. 15, 1985, pp. 365-367. Nov. 13, 2018 International Search Report issued in International Patent Application No. PCT/JP2018/029679. Geiler, H.D. et al., “Photoelastic characterization of residual stress in GaAs-wafers,” Materials Science in Semiconductor Processing, 2006, vol. 9, pp. 345-350.
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
US 7,473,317 B27,473,317 B2 * 1/2009 Hagi....................... C30B 29/42examiner
US 2012/0288403 A12012/0288403 A1 11/2012 Kimura
US 2012/0292747 A12012/0292747 A1 * 11/2012 Miyahara.......... H01L 21/02052examiner
JP 59182298 AJP 59182298 A * 10/1984............. C30B 27/02examiner
Cited non-patent literature · 2
Nov. 13, 2018 Written Opinion issued in International Patent Application No. PCT/JP2018/029679.
Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide. Masayoshi Yamada, “Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide” Appl. Phys. Lett. vol. 47, No. 4, Aug. 15, 1985, pp. 365-367. Nov. 13, 2018 International Search Report issued in International Patent Application No. PCT/JP2018/029679. Geiler, H.D. et al., “Photoelastic characterization of residual stress in GaAs-wafers,” Materials Science in Semiconductor Processing, 2006, vol. 9, pp. 345-350.
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
US 7,473,317 B27,473,317 B2 * 1/2009 Hagi....................... C30B 29/42examiner
US 2012/0288403 A12012/0288403 A1 11/2012 Kimura
US 2012/0292747 A12012/0292747 A1 * 11/2012 Miyahara.......... H01L 21/02052examiner
JP 59182298 AJP 59182298 A * 10/1984............. C30B 27/02examiner
Cited non-patent literature · 2
Nov. 13, 2018 Written Opinion issued in International Patent Application No. PCT/JP2018/029679.
Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide. Masayoshi Yamada, “Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide” Appl. Phys. Lett. vol. 47, No. 4, Aug. 15, 1985, pp. 365-367. Nov. 13, 2018 International Search Report issued in International Patent Application No. PCT/JP2018/029679. Geiler, H.D. et al., “Photoelastic characterization of residual stress in GaAs-wafers,” Materials Science in Semiconductor Processing, 2006, vol. 9, pp. 345-350.
FIG. 5 is a graph showing an example of relationship between a temperature difference and a strain in the gallium arsenide single crystal when the gallium …
US 7,473,317 B27,473,317 B2 * 1/2009 Hagi....................... C30B 29/42examiner
US 2012/0288403 A12012/0288403 A1 11/2012 Kimura
US 2012/0292747 A12012/0292747 A1 * 11/2012 Miyahara.......... H01L 21/02052examiner
JP 59182298 AJP 59182298 A * 10/1984............. C30B 27/02examiner
Cited non-patent literature · 2
Nov. 13, 2018 Written Opinion issued in International Patent Application No. PCT/JP2018/029679.
Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide. Masayoshi Yamada, “Quantitative photoelastic measurement of residual strains in undoped semi-insulating gallium arsenide” Appl. Phys. Lett. vol. 47, No. 4, Aug. 15, 1985, pp. 365-367. Nov. 13, 2018 International Search Report issued in International Patent Application No. PCT/JP2018/029679. Geiler, H.D. et al., “Photoelastic characterization of residual stress in GaAs-wafers,” Materials Science in Semiconductor Processing, 2006, vol. 9, pp. 345-350.