PROCESS FOR FABRICATING GALLIUM ARSENIDE DEVICES WITH COPPER CONTACT LAYER | Matter42 Literature
Patent
Atlas literature
Patent
US 9,093,506
PROCESS FOR FABRICATING GALLIUM ARSENIDE DEVICES WITH COPPER CONTACT LAYER
Hong Shen
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
Figure 1
Figure 1 is a block diagram representing an example of a sequence of wafer processing for integrating copper aspects of embodiments of the -4- present invention into fabrication processes in GaAs integrated circuit manufacturing.
Figure 2
Figure 2 shows a wafer carrier designated for both copper-contact and gold-contact GaAs wafers prior to metallization processes.
Figure 3A
Figures 3A-3N show examples of structures at various stages of the processing sequence of
Figure 4
Figure 4 shows wafer carriers having identifying labels affixed thereto.
Figure 5
Figure 5 is a partial block diagram of copper wafer processing directed to metal plating showing where certain protocols according to embodiments of the present invention are implemented to prevent cross-contamination.
Figure 6
Figure 6 is a partial block diagram of copper wafer processing directed to street formation showing where certain protocols according to embodiments of the present invention are implemented to prevent cross- contamination.
Figure 7
Figure 7 is a partial block diagram of copper wafer processing directed to carrier debonding showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 8
Figure 8 is a partial block diagram of copper wafer processing directed to testing showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 9A
Figures 9A-9D show an example sequence of singulating a GaAs integrated circuit die from a wafer.
Figure 10
Figure 10 shows an example sequence of ball grid array packaging of singulated GaAs integrated circuit dies, according to one embodiment.
Figure 12
Figure 12 illustrates a GaAs integrated circuit device made according to various methods of the present invention, mounted onto a printed circuit board.
Figure 13
Figure 13 illustrates an electronic device incorporating a GaAs integrated circuit device made according to various methods of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
19 independent · 16 dependent
1
Independent
-11.
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12
IndependentGaAsCuAuGaAs integrated circuit with copper backside
A method of manufacturing a GaAs integrated circuit including a copper backside, said method comprising: identifying a lot of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a desired thickness of copper on a backside of each of the GaAs wafers; forming a scribing street by removing a portion of said copper from each of the GaAs wafers; depositing a protective layer of conductive material on the backside of each of the GaAs wafers; and debonding each of the GaAs wafers from said respective carrier.
13
Dependent← claim 12GaAs
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside includes placing said lot of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
16
Dependent← claim 12GaAsCu
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside occurs prior to processing said lot of GaAs wafers through a process that induces copper oxidation.
17
Dependent← claim 12GaAsCu
The method of claim 12 wherein depositing a desired thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
19
Dependent← claim 12GaAs
The method of claim 12 wherein debonding each of said GaAs wafers from said respective carrier includes processing said GaAs wafers through equipment shared with GaAs wafers that do not have a copper backside.
20
Dependent← claim 12GaAsCuGaAs integrated circuit with copper backside
A semiconductor integrated circuit made in accordance with the method of claim 12. original
21
Independent
canceled
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Independent
canceled
24
IndependentGaAsCuprotective layer of conductive materialGaAs integrated circuit with copper backsideelectronic device incorporating GaAs integrated circuit
A method of manufacturing an electronic device incorporating a GaAs integrated circuit, said method comprising: identifying a plurality of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a thickness of copper on a backside of each of the GaAs wafers; removing a portion of said copper from each of the GaAs wafers; depositing a protective layer on the backside of each of the GaAs wafers; debonding each of the GaAs wafers from said respective carrier; and incorporating at least one of the plurality of GaAs wafers into an electronic device.
25
Dependent← claim 24GaAs
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside includes placing said plurality of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
28
Dependent← claim 24GaAsCu
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside occurs prior to processing said plurality of GaAs wafers through a process that induces copper oxidation.
29
Dependent← claim 24GaAsCu
The method of claim 24 wherein depositing a thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
31
Dependent← claim 24GaAs
The method of claim 24 wherein debonding carrier includes processing said GaAs wafers through not have a copper backside. previously presented
32
Independent
canceled
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Independent
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Independent
canceled
35
Independent
canceled each of said GaAs wafers from said respective equipment shared with GaAs wafers that do
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs integrated circuit with copper backside
protective layer of conductive materialprotective layer
PROCESS FOR FABRICATING GALLIUM ARSENIDE DEVICES WITH COPPER CONTACT LAYER
Hong Shen
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
Figure 1
Figure 1 is a block diagram representing an example of a sequence of wafer processing for integrating copper aspects of embodiments of the -4- present invention into fabrication processes in GaAs integrated circuit manufacturing.
Figure 2
Figure 2 shows a wafer carrier designated for both copper-contact and gold-contact GaAs wafers prior to metallization processes.
Figure 3A
Figures 3A-3N show examples of structures at various stages of the processing sequence of
Figure 4
Figure 4 shows wafer carriers having identifying labels affixed thereto.
Figure 5
Figure 5 is a partial block diagram of copper wafer processing directed to metal plating showing where certain protocols according to embodiments of the present invention are implemented to prevent cross-contamination.
Figure 6
Figure 6 is a partial block diagram of copper wafer processing directed to street formation showing where certain protocols according to embodiments of the present invention are implemented to prevent cross- contamination.
Figure 7
Figure 7 is a partial block diagram of copper wafer processing directed to carrier debonding showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 8
Figure 8 is a partial block diagram of copper wafer processing directed to testing showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 9A
Figures 9A-9D show an example sequence of singulating a GaAs integrated circuit die from a wafer.
Figure 10
Figure 10 shows an example sequence of ball grid array packaging of singulated GaAs integrated circuit dies, according to one embodiment.
Figure 12
Figure 12 illustrates a GaAs integrated circuit device made according to various methods of the present invention, mounted onto a printed circuit board.
Figure 13
Figure 13 illustrates an electronic device incorporating a GaAs integrated circuit device made according to various methods of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
19 independent · 16 dependent
1
Independent
-11.
2
Independent
canceled
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Independent
canceled
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Independent
canceled
9
Independent
canceled
10
Independent
canceled
11
Independent
canceled
12
IndependentGaAsCuAuGaAs integrated circuit with copper backside
A method of manufacturing a GaAs integrated circuit including a copper backside, said method comprising: identifying a lot of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a desired thickness of copper on a backside of each of the GaAs wafers; forming a scribing street by removing a portion of said copper from each of the GaAs wafers; depositing a protective layer of conductive material on the backside of each of the GaAs wafers; and debonding each of the GaAs wafers from said respective carrier.
13
Dependent← claim 12GaAs
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside includes placing said lot of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
16
Dependent← claim 12GaAsCu
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside occurs prior to processing said lot of GaAs wafers through a process that induces copper oxidation.
17
Dependent← claim 12GaAsCu
The method of claim 12 wherein depositing a desired thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
19
Dependent← claim 12GaAs
The method of claim 12 wherein debonding each of said GaAs wafers from said respective carrier includes processing said GaAs wafers through equipment shared with GaAs wafers that do not have a copper backside.
20
Dependent← claim 12GaAsCuGaAs integrated circuit with copper backside
A semiconductor integrated circuit made in accordance with the method of claim 12. original
21
Independent
canceled
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Independent
canceled
24
IndependentGaAsCuprotective layer of conductive materialGaAs integrated circuit with copper backsideelectronic device incorporating GaAs integrated circuit
A method of manufacturing an electronic device incorporating a GaAs integrated circuit, said method comprising: identifying a plurality of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a thickness of copper on a backside of each of the GaAs wafers; removing a portion of said copper from each of the GaAs wafers; depositing a protective layer on the backside of each of the GaAs wafers; debonding each of the GaAs wafers from said respective carrier; and incorporating at least one of the plurality of GaAs wafers into an electronic device.
25
Dependent← claim 24GaAs
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside includes placing said plurality of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
28
Dependent← claim 24GaAsCu
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside occurs prior to processing said plurality of GaAs wafers through a process that induces copper oxidation.
29
Dependent← claim 24GaAsCu
The method of claim 24 wherein depositing a thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
31
Dependent← claim 24GaAs
The method of claim 24 wherein debonding carrier includes processing said GaAs wafers through not have a copper backside. previously presented
32
Independent
canceled
33
Independent
canceled
34
Independent
canceled
35
Independent
canceled each of said GaAs wafers from said respective equipment shared with GaAs wafers that do
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs integrated circuit with copper backside
protective layer of conductive materialprotective layer
PROCESS FOR FABRICATING GALLIUM ARSENIDE DEVICES WITH COPPER CONTACT LAYER
Hong Shen
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
Figure 1
Figure 1 is a block diagram representing an example of a sequence of wafer processing for integrating copper aspects of embodiments of the -4- present invention into fabrication processes in GaAs integrated circuit manufacturing.
Figure 2
Figure 2 shows a wafer carrier designated for both copper-contact and gold-contact GaAs wafers prior to metallization processes.
Figure 3A
Figures 3A-3N show examples of structures at various stages of the processing sequence of
Figure 4
Figure 4 shows wafer carriers having identifying labels affixed thereto.
Figure 5
Figure 5 is a partial block diagram of copper wafer processing directed to metal plating showing where certain protocols according to embodiments of the present invention are implemented to prevent cross-contamination.
Figure 6
Figure 6 is a partial block diagram of copper wafer processing directed to street formation showing where certain protocols according to embodiments of the present invention are implemented to prevent cross- contamination.
Figure 7
Figure 7 is a partial block diagram of copper wafer processing directed to carrier debonding showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 8
Figure 8 is a partial block diagram of copper wafer processing directed to testing showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 9A
Figures 9A-9D show an example sequence of singulating a GaAs integrated circuit die from a wafer.
Figure 10
Figure 10 shows an example sequence of ball grid array packaging of singulated GaAs integrated circuit dies, according to one embodiment.
Figure 12
Figure 12 illustrates a GaAs integrated circuit device made according to various methods of the present invention, mounted onto a printed circuit board.
Figure 13
Figure 13 illustrates an electronic device incorporating a GaAs integrated circuit device made according to various methods of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
19 independent · 16 dependent
1
Independent
-11.
2
Independent
canceled
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Independent
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12
IndependentGaAsCuAuGaAs integrated circuit with copper backside
A method of manufacturing a GaAs integrated circuit including a copper backside, said method comprising: identifying a lot of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a desired thickness of copper on a backside of each of the GaAs wafers; forming a scribing street by removing a portion of said copper from each of the GaAs wafers; depositing a protective layer of conductive material on the backside of each of the GaAs wafers; and debonding each of the GaAs wafers from said respective carrier.
13
Dependent← claim 12GaAs
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside includes placing said lot of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
16
Dependent← claim 12GaAsCu
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside occurs prior to processing said lot of GaAs wafers through a process that induces copper oxidation.
17
Dependent← claim 12GaAsCu
The method of claim 12 wherein depositing a desired thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
19
Dependent← claim 12GaAs
The method of claim 12 wherein debonding each of said GaAs wafers from said respective carrier includes processing said GaAs wafers through equipment shared with GaAs wafers that do not have a copper backside.
20
Dependent← claim 12GaAsCuGaAs integrated circuit with copper backside
A semiconductor integrated circuit made in accordance with the method of claim 12. original
21
Independent
canceled
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Independent
canceled
24
IndependentGaAsCuprotective layer of conductive materialGaAs integrated circuit with copper backsideelectronic device incorporating GaAs integrated circuit
A method of manufacturing an electronic device incorporating a GaAs integrated circuit, said method comprising: identifying a plurality of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a thickness of copper on a backside of each of the GaAs wafers; removing a portion of said copper from each of the GaAs wafers; depositing a protective layer on the backside of each of the GaAs wafers; debonding each of the GaAs wafers from said respective carrier; and incorporating at least one of the plurality of GaAs wafers into an electronic device.
25
Dependent← claim 24GaAs
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside includes placing said plurality of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
28
Dependent← claim 24GaAsCu
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside occurs prior to processing said plurality of GaAs wafers through a process that induces copper oxidation.
29
Dependent← claim 24GaAsCu
The method of claim 24 wherein depositing a thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
31
Dependent← claim 24GaAs
The method of claim 24 wherein debonding carrier includes processing said GaAs wafers through not have a copper backside. previously presented
32
Independent
canceled
33
Independent
canceled
34
Independent
canceled
35
Independent
canceled each of said GaAs wafers from said respective equipment shared with GaAs wafers that do
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs integrated circuit with copper backside
protective layer of conductive materialprotective layer
PROCESS FOR FABRICATING GALLIUM ARSENIDE DEVICES WITH COPPER CONTACT LAYER
Hong Shen
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
Figure 1
Figure 1 is a block diagram representing an example of a sequence of wafer processing for integrating copper aspects of embodiments of the -4- present invention into fabrication processes in GaAs integrated circuit manufacturing.
Figure 2
Figure 2 shows a wafer carrier designated for both copper-contact and gold-contact GaAs wafers prior to metallization processes.
Figure 3A
Figures 3A-3N show examples of structures at various stages of the processing sequence of
Figure 4
Figure 4 shows wafer carriers having identifying labels affixed thereto.
Figure 5
Figure 5 is a partial block diagram of copper wafer processing directed to metal plating showing where certain protocols according to embodiments of the present invention are implemented to prevent cross-contamination.
Figure 6
Figure 6 is a partial block diagram of copper wafer processing directed to street formation showing where certain protocols according to embodiments of the present invention are implemented to prevent cross- contamination.
Figure 7
Figure 7 is a partial block diagram of copper wafer processing directed to carrier debonding showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 8
Figure 8 is a partial block diagram of copper wafer processing directed to testing showing where certain protocols according to embodiments of the present invention are implemented to prevent cross contamination.
Figure 9A
Figures 9A-9D show an example sequence of singulating a GaAs integrated circuit die from a wafer.
Figure 10
Figure 10 shows an example sequence of ball grid array packaging of singulated GaAs integrated circuit dies, according to one embodiment.
Figure 12
Figure 12 illustrates a GaAs integrated circuit device made according to various methods of the present invention, mounted onto a printed circuit board.
Figure 13
Figure 13 illustrates an electronic device incorporating a GaAs integrated circuit device made according to various methods of the present invention.
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
19 independent · 16 dependent
1
Independent
-11.
2
Independent
canceled
3
Independent
canceled
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Independent
canceled
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Independent
canceled
8
Independent
canceled
9
Independent
canceled
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Independent
canceled
11
Independent
canceled
12
IndependentGaAsCuAuGaAs integrated circuit with copper backside
A method of manufacturing a GaAs integrated circuit including a copper backside, said method comprising: identifying a lot of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a desired thickness of copper on a backside of each of the GaAs wafers; forming a scribing street by removing a portion of said copper from each of the GaAs wafers; depositing a protective layer of conductive material on the backside of each of the GaAs wafers; and debonding each of the GaAs wafers from said respective carrier.
13
Dependent← claim 12GaAs
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside includes placing said lot of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
16
Dependent← claim 12GaAsCu
The method of claim 12 wherein identifying a lot of GaAs wafers configured to receive a copper backside occurs prior to processing said lot of GaAs wafers through a process that induces copper oxidation.
17
Dependent← claim 12GaAsCu
The method of claim 12 wherein depositing a desired thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
19
Dependent← claim 12GaAs
The method of claim 12 wherein debonding each of said GaAs wafers from said respective carrier includes processing said GaAs wafers through equipment shared with GaAs wafers that do not have a copper backside.
20
Dependent← claim 12GaAsCuGaAs integrated circuit with copper backside
A semiconductor integrated circuit made in accordance with the method of claim 12. original
21
Independent
canceled
22
Independent
canceled
24
IndependentGaAsCuprotective layer of conductive materialGaAs integrated circuit with copper backsideelectronic device incorporating GaAs integrated circuit
A method of manufacturing an electronic device incorporating a GaAs integrated circuit, said method comprising: identifying a plurality of GaAs wafers configured to receive a copper backside, each of the wafers mounted on a respective carrier; depositing a thickness of copper on a backside of each of the GaAs wafers; removing a portion of said copper from each of the GaAs wafers; depositing a protective layer on the backside of each of the GaAs wafers; debonding each of the GaAs wafers from said respective carrier; and incorporating at least one of the plurality of GaAs wafers into an electronic device.
25
Dependent← claim 24GaAs
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside includes placing said plurality of GaAs wafers in a carrier having indicia that is different from corresponding indicia of carriers for GaAs wafers configured to receive a backside other than copper.
28
Dependent← claim 24GaAsCu
The method of claim 24 wherein identifying a plurality of GaAs wafers configured to receive a copper backside occurs prior to processing said plurality of GaAs wafers through a process that induces copper oxidation.
29
Dependent← claim 24GaAsCu
The method of claim 24 wherein depositing a thickness of copper on a backside of each of the GaAs wafers includes processing said GaAs wafers through equipment dedicated for copper plating.
31
Dependent← claim 24GaAs
The method of claim 24 wherein debonding carrier includes processing said GaAs wafers through not have a copper backside. previously presented
32
Independent
canceled
33
Independent
canceled
34
Independent
canceled
35
Independent
canceled each of said GaAs wafers from said respective equipment shared with GaAs wafers that do
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaAs integrated circuit with copper backside
protective layer of conductive materialprotective layer
description:Forming a scribing street by removing a portion of copper from each GaAs wafer
Materials:Cu
3
Protective Layer Deposition
Step 3
Process details
description:Depositing a protective layer of conductive material on the backside of each GaAs wafer
Materials:protective layer of conductive material
4
Wafer Debonding
Step 4
Process details
description:Debonding each GaAs wafer from its respective carrier; debonding equipment may be shared with GaAs wafers that do not have a copper backside
Materials:GaAs
5
Through Wafer Via Formation
Step 5
Process details
description:Through-wafer via formation in GaAs substrate followed by metallization process for via plating and metal contact formation
description:Forming a scribing street by removing a portion of copper from each GaAs wafer
Materials:Cu
3
Protective Layer Deposition
Step 3
Process details
description:Depositing a protective layer of conductive material on the backside of each GaAs wafer
Materials:protective layer of conductive material
4
Wafer Debonding
Step 4
Process details
description:Debonding each GaAs wafer from its respective carrier; debonding equipment may be shared with GaAs wafers that do not have a copper backside
Materials:GaAs
5
Through Wafer Via Formation
Step 5
Process details
description:Through-wafer via formation in GaAs substrate followed by metallization process for via plating and metal contact formation
description:Forming a scribing street by removing a portion of copper from each GaAs wafer
Materials:Cu
3
Protective Layer Deposition
Step 3
Process details
description:Depositing a protective layer of conductive material on the backside of each GaAs wafer
Materials:protective layer of conductive material
4
Wafer Debonding
Step 4
Process details
description:Debonding each GaAs wafer from its respective carrier; debonding equipment may be shared with GaAs wafers that do not have a copper backside
Materials:GaAs
5
Through Wafer Via Formation
Step 5
Process details
description:Through-wafer via formation in GaAs substrate followed by metallization process for via plating and metal contact formation
description:Forming a scribing street by removing a portion of copper from each GaAs wafer
Materials:Cu
3
Protective Layer Deposition
Step 3
Process details
description:Depositing a protective layer of conductive material on the backside of each GaAs wafer
Materials:protective layer of conductive material
4
Wafer Debonding
Step 4
Process details
description:Debonding each GaAs wafer from its respective carrier; debonding equipment may be shared with GaAs wafers that do not have a copper backside
Materials:GaAs
5
Through Wafer Via Formation
Step 5
Process details
description:Through-wafer via formation in GaAs substrate followed by metallization process for via plating and metal contact formation